The use of seawater-based electrolytes in zinc-air batteries (S-ZABs) presents significant economic and social benefits and mitigates the demand for scarce freshwater resources. However, it is challenging to achieve a metal-nitrogen-carbon (M-N-C) catalyst that exhibits high resistance to corrosive Cl- in seawater-based electrolytes and possesses a strengthened binding affinity with O2, which enables catalysts with an optimized oxygen reduction reaction (ORR) and enhances the applicability of S-ZABs. Herein, we propose a combined wet chemistry-pyrolysis strategy to obtain atomically dispersed Fe-decorated nitrogen-doped mesoporous carbon spheres (N-MCS-Fe-900). Benefiting from the capacity of the Fe decorations to form the edge-hosted aerophilic FeN4-O2 sites at the optimized three-phase interface, N-MCS-Fe-900 affords the enhanced resistance of the active Fe sites to corrosive Cl-, as well as improved interaction with O2, thereby facilitating the ORR process. As expected, the N-MCS-Fe-900 delivers high half wave potential of 0.90V and kinetic current density of 18.61mAcm−2 at 0.85V in seawater-based 0.1M KOH. More importantly, the S-ZABs equipped with N-MCS-Fe-900 exhibited long-term stability under a high current density for over 140h without voltage decay. Theoretical calculations and electrochemical performance evaluations collectively revealed the superior catalytic efficacy and genesis of this activity in N-MCS-Fe-900, which features edge-hosted FeN4-O2 sites at the stable three-phase interface in seawater electrolytes. This study provides new insights for the advancement of ORR catalysts in sustainable energy conversion technologies for seawater-based electrolytes.
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