Natural Gas Direct Injection Combustion Research Articles

Optical characterization of stratified-premixed natural gas direct-injection combustion regimes.

Gaseous fuels for heavy-duty internal combustion engines provide inherent advantages for reducing CO2, particulate matter (PM), and NOX emissions. Pilot-ignited direct-injected NG (PIDING) combustion uses a small pilot injection of diesel to ignite a late-cycle main direct injection of NG, resulting in significant reduction of unburned CH4 emissions relative to port-injected NG. Previous works have identified NG premixing as a critical parameter establishing indicated efficiency and emissions performance. To this end, a recent experimental investigation using a metal engine identified six general regimes of PIDING heat release and emissions behavior arising from variation of NG stratification through control of relative injection timing (RIT) of the NG with respect to the pilot diesel. The objective of the current work is to provide comprehensive description of in-cylinder fuel mixing of direct injected gaseous fuel and its impacts on combustion and pollutant formation processes for stratified PIDING combustion. In-cylinder imaging of OH*-chemiluminescence (OH*-CL) and PM (700 nm), and measurement of local concentration of fuel is considered for 11 different , representing 5 regimes of stratified PIDING combustion (performed with MPa and ). The magnitude and cyclic variability of premixed fuel concentration near the bowl wall provides direct experimental validation of thermodynamic metrics ( , , ) that describe the fuel-air mixture state of all 5 regimes of PIDING combustion. The local fuel concentration develops non-monotonically and is a function of RIT. High indicated efficiency and low CH4 emissions previously observed for stratified-premixed PIDING combustion in previous (non-optical) investigations are due to: (i) very rapid reaction zone growth ( m/s) and (ii) more distributed early reaction zones when overlapping pilot and NG injections cause partial pilot quenching. These results connect and extend the findings of previous investigations and guide the future strategic implementation of NG stratification for improved combustion and emissions performance.

Heat release rate and emissions regimes of stratified pilot-ignited direct-injection natural gas combustion.

Natural gas (NG) is an attractive fuel for heavy-duty internal combustion engines because of its potential for reduced CO2, particulate, and NOX emissions and lower cost of ownership. Pilot-ignited direct-injected NG (PIDING) combustion uses a small pilot injection of diesel to ignite a main direct injection of NG. Recent studies have demonstrated that increased NG premixing is a viable strategy to increase PIDING indicated efficiency and further reduce particulate and CO emissions while maintaining low CH4 emissions. However, it is unclear how the combustion strategies relate to one another, or where they fit within the continuum of NG stratification. The objective of this work is to present a systematic evaluation of pilot combustion, NG combustion, and emissions behavior of stratified-premixed PIDING combustion modes that span from fully-premixed to non-premixed conditions. A sweep of the relative injection timing, , of NG and pilot diesel was performed in a heavy-duty PIDING engine with = 140-220 bar, = 0.47-0.71, and a constant NG energy fraction of 94%. Apparent heat release rate and emissions analyses identified interactions between the pilot fuel and NG, and qualitatively characterized the impact of NG stratification on combustion and emissions. Changes in the resulted in six distinct PIDING combustion regimes, for all considered injection pressures and equivalence ratios: (i) RIT-insensitive premixed, (ii) stratified-premixed (early-cycle injection), (iii) NG jet impingement transition, (iv) stratified-premixed (late-cycle injection), (v) variable premixed fraction, and (vi) minimally-premixed. Parametric definitions for the bounds of each regime of combustion were valid for the wide range of and investigated, and are expected to be relevant for other PIDING engines, as previously identified regimes agree with those identified here. This conceptual framework encompasses and validates the findings of previous stratified PIDING investigations, including optimal ranges of operation that provide significantly increased efficiency and lower emissions of incomplete combustion products.

Parametric study of pilot-ignited direct-injection natural gas combustion in an optically accessible heavy-duty engine

Natural gas is an attractive fuel for internal combustion engines in light of its potential for reduced greenhouse gas and particulate emissions, and significant reserves. To facilitate natural gas use in compression ignition engines, pilot-ignited direct-injection natural gas combustion uses a small pilot injection of diesel to ignite a more significant direct injection of natural gas. Compared to modern diesel combustion, this strategy is a promising technology for the reduction of CO2emissions while retaining diesel-like efficiency without a significant CH4emission penalty. To further develop this technology, investigation of in-cylinder combustion processes is needed to identify the primary fuel conversion processes. The objective of this work was to provide a framework of conceptual understanding by identifying key processes in a typical pilot-ignited direct-injection natural gas combustion event and characterizing their sensitivity to fuel injection parameters. A parametric sweep of injection pressure, natural gas injection duration, and relative timing of the diesel pilot and natural gas injections was performed in an optically accessible 2 L single-cylinder engine. Combined heat release rate and OH*-chemiluminescence reaction zone analysis was used to demarcate the transition from ignition reactions to primary natural gas heat release. Five distinct combustion processes were identified: (1) pilot auto-ignition; (2) natural gas ignition; (3) rapid, distributed partially premixed natural gas combustion; (4) non-premixed combustion; and (5) late-cycle oxidation. While natural gas ignition was found to be insensitive to injection pressure, it was strongly affected by the time between pilot and natural gas injections. Reducing the relative injection timing from +8° to −6° resulted in the primary natural gas heat release transitioning from non-premixed, to distributed partially premixed, to stratified premixed flame propagation as a result of increasing natural gas premixing. The presented measurements and analysis serve to refine an initial conceptual model of the combustion process and lay the groundwork for future, more focused studies of pilot-ignited, direct-injection natural gas combustion.

Large-eddy simulation of direct injection natural gas combustion in a heavy-duty truck engine using modified conditional moment closure model with low-dimensional manifold method

This article describes the application of a modified first-order conditional moment closure model used in conjunction with the trajectory-generated low-dimensional manifold method in large-eddy simulation of pilot ignited high-pressure direct injection natural gas combustion in a heavy-duty diesel engine. The article starts with a review of the intrinsic low-dimensional manifold method for reducing detailed chemistry and various formulations for the construction of such manifolds. It is followed by a brief review of the conditional moment closure method for modelling the interaction between turbulence and combustion chemistry. The high computational cost associated with the direct implementation of the basic conditional moment closure model was discussed. The article then describes the formulation of a modified approach to solve the conditional moment closure equation, whose reaction source terms for the conditional mass fractions for species were obtained by projecting the turbulent perturbation onto the reaction manifold. The main model assumptions were explained and the resulting limitations were discussed. A numerical experiment was conducted to examine the validity the model assumptions. The model was then implemented in a combustion computational fluid dynamics solver developed on an open-source computational fluid dynamics platform. Non-reactive jet simulations were first conducted and the results were compared to the experimental measurement from a high-pressure visualization chamber to verify that the jet penetration under engine relevant conditions was correctly predicted. The model was then used to simulate natural gas combustion in a heavy-duty diesel engine equipped with a high-pressure direct injection system. The simulation results were compared with the experimental measurement from a research engine to verify the accuracy of the model for both the combustion rate and engine-out emissions.

Effect of partially premixed and hydrogen addition on natural gas direct-injection lean combustion

Effect of partially premixed mixture and hydrogen addition on natural gas direct-injection lean combustion was studied experimentally using a constant volume vessel. Flame propagating photos and pressure derived combustion parameters were analysed at different premixed ratios (from 0% to 80%) and hydrogen fractions (from 0% to 40%) at overall equivalence ratio of 0.6, 0.8 and 1.0, respectively. The results show that the flame kernel is concentrated to the spark position with the increase of premixed ratio and/or hydrogen fraction. Flame propagating speed is decreased with the increase of premixed ratio while it increases as hydrogen is added to natural gas. Hydrogen addition has little effect on the partially direct-injection natural gas combustion at the stoichiometric fuel-air mixture condition and all premixed ratios. However, hydrogen addition significantly enhances the combustion rate of natural gas direct-injection combustion at lean mixture condition. Both the initial and main combustion durations are increased with the increase of premixed ratio, while they show the decreasing trend as hydrogen is added to natural gas at the lean mixture condition. Partially premixed direct-injection combustion combining with hydrogen addition can achieve the stable spark ignition and fast combustion at the lean mixture condition.

Study of cyclic variations of direct-injection combustion fueled with natural gas–hydrogen blends using a constant volume vessel

Cyclic variations of direct-injection combustion fueled with natural gas–hydrogen fuel blends were experimentally studied using a constant volume vessel. Direct-injection combustion was realized by injecting the high-pressure fuel into the vessel. Flame propagating photographs and pressure history in the vessel were recorded at various hydrogen volumetric fractions in the fuel blends (from 0% to 40%) under the same lean-burn conditions where the overall equivalence ratios are 0.6 and 0.8, respectively. The effect of fuel–air mixture inhomogeneous distribution and hydrogen addition on the cyclic variations was analyzed via flame development photographs and pressure-derived combustion parameters. The results indicated that the cyclic variations were initiated at the early stage of flame development. The flame kernel is closely concentric to the spark electrode and flame pattern has less irregular with hydrogen addition. Direct-injection natural gas combustion can achieve the stable lean combustion along with low cyclic variations due to the mixture stratification in the vessel. The cyclic variations decreased with the increase of hydrogen addition and this trend is more obvious at ultra-lean-burn condition. Hydrogen addition weakened the effect from turbulent flow on flame propagating process, thus reduce the cyclic variations related to the gas flow. There exists interdependency between the early combustion stage and the subsequent combustion process for direct-injection combustion.

Basic characteristics of direct injection combustion fuelled with compressed natural gas and gasoline using a rapid compression machine

The basic characteristics of direct injection (DI) combustion fuelled with compressed natural gas (CNG) and gasoline was studied using a rapid compression machine. The characteristics of stratified combustion and emission of natural gas and gasoline direct injection at the optimum injection settings over a wide range of equivalence ratios were investigated. The results showed that, similar to premixed combustion, natural gas stratified combustion was of shorter duration than gasoline DI combustion. In contrast to this, the heat release pattern for gasoline DI combustion was similar to that of diesel combustion, which seems to have both a premixed phase and a diffusion phase. This phenomenon tends to be more obvious at a lower overall equivalence ratio, which suggests that fuel and charge stratification have a great influence on DI stratified charge combustion. Thus, this faster burn for natural gas promotes extremely lean combustion and a higher pressure rise. However, natural gas DI stratified combustion produces more hydrocarbons (HC) than gasoline DI stratified combustion at a low overall equivalence ratio. Combustion effciency is at the same level for the two fuels, and natural gas DI combustion was shown to have a slightly leaner combustion capability than gasoline DI combustion, which suggests the better feasibility of natural gas stratified combustion.

Visualization study of natural gas direct injection combustion

A visualization study of natural gas direct injection combustion was carried out by using a high speed video camera. The results show that the distribution of the stratified mixture di ers with the injection mode, with parallel and single injection tending to form a higher degree of mixture stratification than opposed injection. Flame propagates toward the downstream direction in the cases of parallel and single-injection combustion, and flame propagates outward from the centre of the combustion chamber in the case of opposed injection combustion. A characteristic of turbulent combustion with a wrinkled flame front is presented in natural gas direct injection combustion. Super-lean combustion can be realized owing to the formation of an ignitable stratified mixture with the optimum setting of the fuel injection timing.

Effect of Fuel Injection Timing Relative to Ignition Timing on the Natural-Gas Direct-Injection Combustion

The effect of fuel injection timing relative to ignition timing on natural gas direct-injection combustion was studied by using a rapid compression machine (RCM). The ignition timing was fixed at 80 ms after the compression start. When the injection timing was relatively early (injection start at 60 ms), the heat release pattern showed a slower burn in the initial stage and a faster burn in the late stage, which is similar to that of flame propagation of a premixed gas. In contrast to this, when the injection timing was relatively late (injection start at 75 ms), the heat release rate showed a faster burn in the initial stage and a slower burn in the late stage, which is similar to that of diesel combustion. The shortest duration was realized at the injection end timing of 80 ms (the same timing as the ignition timing) over a wide range of equivalence ratio. The degree of charge stratification and the intensity of turbulence generated by the fuel jet are considered to cause this behavior. Early injection leads to longer duration of the initial combustion, whereas late injection leads to a longer duration of the late combustion. Early injection showed relatively lower CO concentration in the combustion products while late injection gave relatively lower NOx. It was suggested that early injection leads to combustion with weaker stratification, and late injection leads to combustion with stronger stratification. Combustion efficiency was kept at a high value over a wide range of equivalence ratio.

Study of cycle-by-cycle variations of natural gas direct injection combustion using a rapid compression machine

Cycle-by-cycle variations of natural gas direct injection (CNG DI) combustion were studied by using a rapid compression machine. Results show that CNG DI combustion can realize high combustion stability with less cycle-by-cycle variation in the maximum pressure rise, the maximum rate of pressure rise and the maximum rate of heat release at the given equivalence ratios. Mixture stratification and fast flame propagation with the aid of turbulence produced by the high speed fuel jet are considered to be responsible for these behaviours. Cycle-by-cycle variations in combustion durations and combustion products present higher magnitudes than those of maximum pressure rise and maximum rate of heat release. Cycle-by-cycle variations of CO and unburned CH4 show an interdependence with the variation of the late combustion duration, and the variation of NO x shows an interdependence with the variation of the rapid combustion duration. Cycle-by-cycle variations are found to be insensitive to the equivalence ratios in CNG DI combustion.