Bi0.4Sb1.6Te3.0 is a known p-type thermoelectric material with high thermoelectric performance near room temperature. In this study, bulk Bi0.4Sb1.6Te3.0 materials are synthesized via spark plasma sintering using single nanometer-sized nanocrystals as precursors, which are prepared in the solution phase by chemical precipitation from metallic ions. The obtained bulk material consists of submicron-to-micrometer-sized disk-shaped grains with isotropic distribution. Additionally, structural distortion such as strain and/or defects can be directly introduced into grains upon sintering, presumably due to the incomplete coalescence of the small nanocrystal precursors to form larger grains during the sintering process. The resultant bulk material exhibits high electrical conductivity and considerably low lattice thermal conductivity, due to the utilization of impurity-free nanocrystal precursors and local lattice distortions included inside grains acting as scattering nodes of phonons, respectively. The maximum dimensionless figure of merit (ZT) is achieved to be 1.42 at 355 K, and, therefore, this work provides effective methodology to fabricate high-performance chalcogenide-based thermoelectric materials.
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