Mordenite (MOR)/PTFE Nafion composite membranes were produced by impregnating Nafion solutions in a PTFE porous support with a modified form of MOR. A 3-mercaptopropyl triethoxysilane (MPTES) - MOR mixture is used as a filler in the PTFE Nafion membrane to block methanol crossover and increase water uptake. An experiment was conducted with a membrane without M-MOR (PTFE Nafion membrane) and a membrane with M-MOR at 2, 4, and 10 wt% (2-, 4-, and 10-M-MOR/PTFE Nafion membranes, respectively). In order to improve the interfacial properties, surface modification of the zeolite was conducted with a silane coupling reaction. The MOR samples were analyzed by SEM, SEM-EDS, and BET surface area analysis. The Nafion membrane was analyzed by SEM, according to the water uptake, and by an electrochemical analysis. The 10-M-MOR/PTFE Nafion membrane showed greater water uptake of 75% compared to the PTFE Nafion membrane without M-MOR (28%). It was found that the addition of MOR had a positive effect on the reduction of the methanol permeability of the MOR/PTFE Nafion membrane. The DMFC (Direct Methanol Fuel Cell) power density of MEA with the 4-M-MOR/PTFE Nafion membrane (4-M-MOR MEA) was found to be 71% higher than that of the PTFE Nafion membrane (0-M-MOR MEA).
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