Pharmaceutical-grade lactose (PL) manufacturing generates wastewater containing high concentrations of biodegradable organic matter. In the absence of a suitable alternative, industries handle such concentrated streams by completely evaporating the entire stream and disposing of water-soluble solid residue in a landfill. Such a process is energy-intensive, and nothing useful is recovered from the stream. This study demonstrates the efficient and sustainable anaerobic biodegradation of real PL wastewater using a lab-scale internal circulation reactor (ICR) combined with an external recirculation system. The effects of feed Chemical Oxygen Demand (COD) concentration, organic loading rate (OLR), and hydraulic retention time (HRT) on COD removal efficiency, methane production, and the volatile fatty acids/alkalinity (VFA/ALK) ratio were evaluated. Under the highest feed COD concentration of 60,000mg/L, OLR of 4.5kg/m³∙d, and HRT of 13.33 days, the system achieved an average COD removal efficiency of 93.8% with methane production of 25.2L/d (specific methane generation of 0.32L/g CODremoved). By increasing the up-flow velocity from 0.044m/h (without external recirculation) to 1.5m/h (with external recirculation), COD removal improved from 63.6% to 93.4%, and methane production increased from 7.5L/d to 14L/d. The kinetics of COD removal fitted well in the modified Stover-Kincannon model (R2 = 0.99). A unique finding of this study is that the loose anaerobic sludge became granulated after 120 days, with 50% of the granules having diameters ≥ 2.0mm. The results of this study establish anaerobic biodegradation as a suitable treatment option for PL wastewater, thereby achieving UNSDG 6 (Clean Water and Sanitation) and 7 (Affordable and Clean Energy).
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