ABSTRACT Effluent Treatment Plant Sludge (ETPS) from paper mills is generated in large quantities, posing a significant disposal challenge for the industry. In this study, the comprehensive instrumental characterisation of primary and secondary paper mill sludge was analysed using Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy coupled with Energy Dispersive X-ray Spectroscopy (SEM-EDS), Xray diffraction analyser (XRD), Gas Chromatography-Mass Spectrometry Analysis (GC-MS) and Thermogravimetric Analysis (TGA). FTIR analysis revealed the distinct functional groups: primary paper mill sludge (PPMS) exhibited hydroxyl groups, ammonium and nitrogen-containing compounds, aromatic and vinyl groups, halogenated compounds, and sulphur-containing compounds while secondary paper mill sludge (SPMS) showed hydroxyl groups, nitrogen-containing compounds, carbonyl compounds and alkene, sulphur and halogenated compounds, as well as fluoride, silicates, and alcohols. SEM analysis of PPMS at 2 to 20 µm magnifications showed a rough, irregular, and angular morphology with elongated structures, micro voids, and pores, whereas SPMS exhibited a spherical structure with a rough, porous texture and micro voids. EDS analysis identified carbon (35 wt%) and oxygen (21 wt%) as dominant elements in both sludges, with significant amounts of calcium, aluminium, magnesium, silicon, sodium, manganese, and molybdenum also detected. XRD analysis confirmed the presence of both crystalline and amorphous phases, including calcite, kaolinite, Illite, quartz, feldspar, smectite, and muscovite in both PPMS and SPMS. GC-MS analysis at retention time (2.88 to 20.86 min) revealed a complex mixture of organic compounds in both sludges, including nitrogenous bases, organic acids, aromatic hydrocarbons, amino acids, nitriles, alcohols, and heterocyclic compounds. TGA analysis indicated a significant weight loss between 200 to 500 °C for both sludges, with PPMS showing approximately 65% weight loss and SPMS approximately 58%. These findings provide valuable insights into the composition and properties of paper mill sludge, supporting its potential for resource recovery and sustainable applications, such as biochar production, soil amendments, bioenergy generation, and composting.
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