Painted Metal Research Articles

Preparation of aluminium metallic pigmented powder coatings with high color stability using a novel method: Microwave bonding

This paper focuses on the preparation of metallic pigmented powder coatings with high color stability via a self-designed microwave bonding device. With the increasing environmental regulation on the use of traditional metallic paint, there has been a corresponding interest in metallic pigmented powder coating, owing to its zero VOCs emission, high protective property as well as sparkling aesthetic appearance. metallic pigmented powder coatings are mainly composed of two non-compatible ingredients: base powder coating(s) and metallic pigment(s). Bonding the two kinds of materials together is an effective approach to eliminate their non-compatibility problem and ensure color stability. Here, a self-designed bonding device based on microwave heating was invented to bond metallic pigmented powder coatings. Furthermore, a direct and quantitative characterization method, ash test, was first used to reveal the bonding quality by analyzing the mass percentage of metallic pigment in the powders. A comprehensive investigation on non-bonded powder was performed as a control test. The microwave-bonded samples were prepared with the device at various temperatures and rotating speeds followed by evaluation with ash test. After microwave treatment, reliable bonding of base powder coating and metallic pigment were proved via a series of characterizations, such as ash test, SEM, EDS, optical observation and size analysis. Therefore, the microwave bonding method is trusted to be a feasible and effective production method of metallic pigmented powder coatings.

Real‐Time Glints Rendering With Pre‐Filtered Discrete Stochastic Microfacets

AbstractMany real‐life materials have a sparkling appearance. Examples include metallic paints, sparkling fabrics and snow. Simulating these sparkles is important for realistic rendering but expensive. As sparkles come from small shiny particles reflecting light into a specific direction, they are very challenging for illumination simulation. Existing approaches use a four‐dimensional hierarchy, searching for light‐reflecting particles simultaneously in space and direction. The approach is accurate, but extremely expensive. A separable model is much faster, but still not suitable for real‐time applications. The performance problem is even worse when illumination comes from environment maps, as they require either a large sample count per pixel or pre‐filtering. Pre‐filtering is incompatible with the existing sparkle models, due to the discrete multi‐scale representation. In this paper, we present a GPU‐friendly, pre‐filtered model for real‐time simulation of sparkles and glints. Our method simulates glints under both environment maps and point light sources in real time, with an added cost of just 10 ms per frame with full high‐definition resolution. Editing material properties requires extra computations but is still real time, with an added cost of 10 ms per frame.

Modernism in Motion: Jean Tinguely’s Meta-Mechanical Reliefs, 1954–59

Jean Tinguely, Meta-Malevich “Formes mouvementees,” 1954–55, painted metal elements on painted wooden box with wooden pulleys, rubber belt, metal fixtures, and electric motor, 24⅜ x 19⅝ x 3⅛ in. (6...

Laser Treatment of Accidental Tattoos: Experience at a Tertiary Referral Center

Background: To date, information on laser treatment of accidental tattoos is limited. Objectives: This study analyzes the efficacy and safety of quality-switched ruby, quality-switched Nd:YAG and picosecond lasers in the treatment of accidental hyperpigmentation in a larger patient cohort. To date, there is limited information on laser therapy of accidental hyperpigmentation. Methods: We conducted a retrospective systematic single-center analysis on 70 patients, which presented with accidental hyperpigmentation at the Dermatology Department of the University Hospital of Zurich between 2008 and 2017. Patients with accidental tattoos due to road injuries, explosives or other traumas and iatrogenic measures were included. We analyzed the data including laser parameters such as wavelength, energy density, spot size and intervals between the sessions. Also, the number of sessions performed and the overall success were registered. Results: We treated 38 patients by quality-switched nano- and/or picosecond laser therapy and completed the treatment in 28 cases within a mean number of 3–5 laser sessions. No complications occurred. Conclusion: We demonstrate the validity and safety of quality-switched and picosecond lasers in the treatment of accidental hyperpigmentation. Using a combination of different wavelengths and pulse lengths on the same lesion and gradually increasing the fluence in the course of the laser treatment is recommendable to increase efficacy. We observed a tendency towards faster elimination of facial accidental tattoos and/or originating from road injuries compared to tattoos located on the extremities and those caused by explosions, piercings or iatrogenic measures or consisting of metal pigment particles.

The Evolution and Devolution of Hospital Care

The Evolution and Devolution of Hospital Care

Heavy metals in face paints: Assessment of the health risks to Chinese opera actors

The actors in Chinese operas are exposed to heavy metals through the face paints that they use but the resulting health risks are unknown. We therefore conducted a survey of face paint use by Chinese opera actors and then assayed 91 paint samples of various paint brands and colors for their contents of eight heavy metals. The potential health risks of heavy metal exposure due to face paint use were determined as well. The average concentrations of As, Cd, Co, Cr, Cu, Ni, Pb, and Zn were 1.8, 0.6, 4.4, 23.1, 610, 7.6, 16.2, and 10,415 μg/g, respectively, and at least four of the eight elements were detected in all samples. Samples from the most frequently paint brands were the most highly contaminated, especially with Zn, whose mass contribution was extremely high (18.3%). Moreover, contamination of the paint was color-specific, with significantly higher heavy metal levels in brown (As, Cr, and Ni), black (Co and Zn), red (Pb), and green (Cu) paints. The total carcinogenic risk posed by the metals in 25 paint samples ranged between 0.01% and 0.96%, with the highest risk that of Cr. Thus, lifetime exposure to Cr-containing paints would result in a high probability of the actor developing cancer. The findings of our study highlight the need for Chinese regulations addressing the heavy metals in face paints, especially Cr.Capsule: Chinese opera actors have a high probability of developing cancer due to a lifetime exposure to high levels of heavy metals in their face paints.

Heavy metal contents of selected commercially available oil-based house paints intended for residential use in Ethiopia.

Environmental pollution by paint-based heavy metals have been continued to be a great concern. Thus, this study was aimed at investigating the levels of selected heavy metals (Ni, Cd, Cr, Zn, and Pb) in oil-based paint samples being manufactured and sold in Ethiopia. An optimized acid digestion procedure using conc. HNO3, conc. HClO4, and 30% H2O2 mixture by volume ratio of 3:4:1mL, respectively, for 2h at 200°C were used for paint samples digestion, and the contents of heavy metals were assayed by flame atomic absorption spectroscopy. The 13 out of 14 (92.9%) analyzed paint samples had contained Pb > 90mg/kg with the highest content of 51,200mg/kg (dry weight) in the orange colored paint. Likewise, the levels of Cr, Ni, and Zn obtained were ranged from 43.75 to 50.00, 60.02 to 128.81, and 323.69 to 1102.16mg/kg (dry weight), respectively, while Cd was not detected in all the paint samples. Generally, the mean contents of heavy metals in the investigated paint samples have followed the order: Pb > > Cr > Zn > Ni, demonstrating the occurrence of higher lead metal content. The elevated levels of heavy metals detected in the oil-based paint samples could be attributed to the continued usage of these metals in different form during paint manufacture. On the bases of the findings, a strict monitoring and evaluation of paints being produced in Ethiopia has been recommended so that the manufacturers comply with the national (policy issue) and/or international regulations on the levels of toxic metals in paints to ensure consumers safety.

Polarization-coded material classification in automotive LIDAR aiming at safer autonomous driving implementations.

LIDAR sensors are one of the key enabling technologies for the wide acceptance of autonomous driving implementations. Target identification is a requisite in image processing, informing decision making in complex scenarios. The polarization from the backscattered signal provides an unambiguous signature for common metallic car paints and can serve as one-point measurement for target classification. This provides additional redundant information for sensor fusion and greatly alleviates hardware requirements for intensive morphological image processing. Industry decision makers should consider polarization-coded LIDAR implementations. Governmental policy makers should consider maximizing the potential for polarization-coded material classification by enforcing appropriate regulatory legislation. Both initiatives will contribute to faster (safer, cheaper, and more widely available) advanced driver-assistance systems and autonomous functions. Polarization-coded material classification in automotive applications stems from the characteristic signature of the source of LIDAR backscattering: specular components preserve the degree of polarization while diffuse contributions are predominantly depolarizing.

Development of a noble aluminum‐pigmented metallic polymer: Recommendations for visible flow and weld line mitigation

AbstractWe investigated the appearance of flow and weld lines when metallic pigments are used in polymer blends and how such lines can be eliminated by improving the pigment particle shape and optimizing pigment loading. Acrylonitrile butadiene styrene copolymer and two types of aluminum flakes, lamellar and three‐dimensional (3D), were blended in a twin‐screw extruder with a screw diameter of 25 mm. The temperatures from the hopper to the nozzle were 140, 180, 220, 220, 220, 220, and 220°C. Weld and flow lines were observed using field‐emission scanning electron microscopy and energy dispersive X‐ray spectroscopy of specially manufactured injection specimens. In the flow line region, traditional lamellar flakes were randomly oriented, while 3D flakes exhibited a distinct and stable orientation. Based on these observations, flow and weld lines in a finished metal/polymer blend can be minimized by using 3D metal particles in place of lamellar flakes. We also investigated the effects of aluminum flake loading on weld and flow line visibility. At low loading, weld lines were clearly visible due to the lack of pigmentation in the front of the polymer flow. Conversely, high loading resulted in relatively high concentrations of pigment near the weld line area, reducing weld line visibility. These findings suggest that there is an optimum metal loading level where the visibility of flow and weld lines is minimized.

Molecularly Imprinted Polymers for Selective Recognition and Extraction of Heavy Metal Ions and Toxic Dyes

Contamination triggered by toxic metal ions and dyes is a foremost menace to the environment and its inhabitants. Industries including metal plating, paints, and battery engineering are responsible...

HP 3D Color Gamut – A Reference System for HP’s Jet Fusion 580 Color 3D Printers

The quantification of material appearance is important in product design. In particular, the sparkle impression of metallic paint used mainly for automobiles varies with the observation angle. Although several evaluation methods and multi-angle measurement devices have been proposed for the impression, it is necessary to add more light sources or cameras to the devices to increase the number of evaluation angles. The present study constructed a device that evaluates the multi-angle sparkle impression in one shot and developed a method for quantifying the impression. The device comprises a line spectral camera, light source, and motorized rotation stage. The quantification method is based on spatial frequency characteristics. It was confirmed that the evaluation value obtained from the image recorded by the constructed device correlates closely with a subjective score. Furthermore, the evaluation value is significantly correlated with that obtained using a commercially available evaluation device.

Decontamination of Toxic Industrial Chemicals and Fentanyl by Application of the RSDL® Kit.

This study investigated the decontamination effectiveness of selected toxic industrial chemicals using RSDL® (Reactive Skin Decontamination Lotion Kit; Emergent BioSolutions Inc.; https://www.rsdl.com/). Quantitative analytical methods were developed for dermal toxic compounds of varying physicochemical properties: sulfuric acid, hydrofluoric acid, ammonia, methylamine, hydrazine, phenylhydrazine, 1,2-dibromoethane, capsaicin, and fentanyl. These methods were subsequently used to evaluate the decontamination effectiveness on painted metal substrates at an initial chemical contamination level of 10g/m2 (0.1g/m2 for fentanyl). The decontamination effectiveness ranged from 97.79% to 99.99%. This study indicates that the RSDL kit may be amenable for use as an effective decontaminant for material substrates beyond the classical chemical warfare agents and the analytical methods may be used for future decontamination assessment studies using contaminated skin or other materials.

The Effect of Trivalent Chromium Process on Al-Zn-In Pigments in Epoxy Primer on the Corrosion Protection of AA2024-T3

Active metal pigments in metal-rich coatings are oxidized preferentially and provide sacrificial protection to more-noble metallic substrates. Al-rich primer (AlRP), which contains pigment particles made from an active aluminum alloy (Al-5Zn-0.02In), uses this mechanism to provide a chromate-free epoxy primer system. To address the high self-corrosion rate of active aluminum pigments, the active aluminum pigment particles are pretreated using trivalent chromium process (TCP). In this study, the effects of different TCP treatment times were evaluated, and coating protection properties were studied. Potentiodynamic polarization tests were performed in aerated 0.1 M NaCl solution for a TCP-treated bulk active aluminum alloy and for AA2024-T3. The potentiodynamic polarization curves show that the corrosion potential of the bulk active aluminum alloy is about 500 mV lower than that of AA2024-T3. Therefore, bulk active aluminum alloy is a candidate alloy for cathodic protection of AA2024-T3. In addition, the TCP treatment reduces the corrosion rate of the bulk active aluminum alloy by one order of magnitude. AlRP-coated AA2024-T3 panel samples were scribed and exposed in corrosion chambers, and the cross section of each coating was evaluated by scanning electron microscopy and energy dispersive x-ray spectroscopy mapping. The accelerated corrosion exposure results show that AlRP coatings containing TCP-treated particles provided better protection to the scribe than the one with bare pigment particles. The adhesion of the AlRPs based on pull-off adhesion tests was similar regardless of the TCP treatment time of the pigments, but the adhesion of AlRP was reduced in comparison to a neat epoxy coating.

Kinetic, isotherm and thermodynamic investigations on adsorption of trace elements and pigments from soybean oil using high voltage electric field-assisted bleaching: A comparative study

In this study, the amounts of trace elements (Fe (II) and Cu (II)) and pigments (chlorophyll and carotenoid) in soybean oil were evaluated under high voltage electric field (HVEF) bleaching method at different voltage (10 and 20 kV), temperature (35–65 °C), time (0−30 min) and clay percentage (0.5–2 %) and then were compared to the industrial bleaching method (IBM). The kinetic data of ions and pigments adsorbed on activated bentonite clay under IBM and HVEF at two voltages of 10 and 20 kV followed the mechanism of the pseudo-first-order model (PFOM). The carotenoid and chlorophyll equilibrium data followed a Freundlich isotherm type model, which demonstrated multilayer adsorption under HVEF. The thermodynamic parameters (ΔG°, ΔH°, and ΔS°) displayed that the adsorption of trace metal ions and pigments on bentonite clay under IBM and HVEF were feasible, endothermic and spontaneous between 35 and 65 °C. The results indicated that the HVEF, especially at higher voltage, has a high remarkable capability to remove metal ions and pigments from soybean oil than the IBM. The highest removal capacity for metal and pigments of soybean oil bleaching were obtained in the order of HVEF-20 kV > HVEF-10 kV > IBM.

Programming DNA origami patterning with non-canonical DNA-based metallization reactions

The inherent specificity of DNA sequence hybridization has been extensively exploited to develop bioengineering applications. Nevertheless, the structural potential of DNA has been far less explored for creating non-canonical DNA-based reactions. Here we develop a DNA origami-enabled highly localized metallization reaction for intrinsic metallization patterning with 10-nm resolution. Both theoretical and experimental studies reveal that low-valence metal ions (Cu2+ and Ag+) strongly coordinate with DNA bases in protruding clustered DNA (pcDNA) prescribed on two-dimensional DNA origami, which results in effective attraction within flexible pcDNA strands for site-specific pcDNA condensation. We find that the metallization reactions occur selectively on prescribed sites while not on origami substrates. This strategy is generically applicable for free-style metal painting of alphabet letters, digits and geometric shapes on all−DNA substrates with near-unity efficiency. We have further fabricated single- and double-layer nanoscale printed circuit board (nano-PCB) mimics, shedding light on bio-inspired fabrication for nanoelectronic and nanophotonic applications.

Chemisorption of polyester coatings on zirconium-based conversion coated multi-metal substrates and their stability in aqueous environment

In this work, in-situ ATR-FTIR in the Kretschmann configuration is proposed as an interfacial sensitive technique able to probe molecular processes at the buried interface of an industrial relevant polyester primer. Zinc, aluminium and magnesium oxide were used to represent oxides present at galvanized steel sheets used in coil coating. Two competing interactions with polyester resin and melamine-based crosslinker were shown to take place at metal hydroxide sites. This highlights the increased complexity of interfacial phenomena at metal–paint interfaces. Furthermore, in-situ ATR-FTIR was performed in deuterated water (D2O) to study the evolution of interfacial carboxylate bond degradation, without overlap of dominant water signals. For the first time, interfacial bond formation of paints and its degradation in an aqueous environment is studied in-situ. It is shown that the introduction of D2O at the interface initially increases the amount of interfacial carboxylate bonds, whereas upon longer exposure times bond degradation occurs. Significant delay of interfacial bond degradation on hexafluorozirconic acid treated oxides indicate successful stabilization of the metal-polymer interface by zirconium-based conversion coatings. Consequently, in-situ ATR-FTIR is able to demonstrate improved interfacial stability due to zirconium-based treatment in real-time and on a molecular level.

One-shot Multi-angle Measurement Device for Evaluating the Sparkle Impression

Abstract The quantification of material appearance is important in product design. In particular, the sparkle impression of metallic paint used mainly for automobiles varies with the observation angle. Although several evaluation methods and multi-angle measurement devices have been proposed for the impression, it is necessary to add more light sources or cameras to the devices to increase the number of evaluation angles. The present study constructed a device that evaluates the multi-angle sparkle impression in one shot and developed a method for quantifying the impression. The device comprises a line spectral camera, light source, and motorized rotation stage. The quantification method is based on spatial frequency characteristics. It was confirmed that the evaluation value obtained from the image recorded by the constructed device correlates closely with a subjective score. Furthermore, the evaluation value is significantly correlated with that obtained using a commercially available evaluation device.

Bite Out Your Tongue

Bite Out Your Tongue

Metals leaching from common residential and commercial roofing materials across four years of weathering and implications for environmental loading

Urban stormwater is a major source of chemical pollution to receiving waters. Anthropogenic materials in the built environment can be an important source of chemicals to stormwater runoff. Roofing materials can leach significant amounts of metals, which vary over the life of the roof. We report concentrations of three metals (As, Cu, Zn) leaching into runoff from experimental panels of 14 roofing materials over 4.5 years of weathering. Ten roofing materials leached metals. Several leached >10 ppb during one or more study periods. The most common correlate with metal concentration was panel age, followed by precipitation amount. Extrapolating from these observations, we estimated the loading of metals from each roofing material during the first 10 years following installation. Eight materials were predicted to leach metals above background at the end of the 10 years. In combination with information on the prevalence of different roofing materials in the Puget Sound region of the Pacific Northwest, we estimated the relative amount of metals contributed from roofing materials in this basin. Most arsenic and copper was estimated to be contributed by residential roofing; nearly all arsenic from wood shakes manufactured with copper chromated arsenic, and copper contributed mainly from treated wood shakes followed by copper granule-containing asphalt shingles. Most zinc was estimated to be contributed by commercial roofs, including Zincalume and painted metal roofs. Overall our data shows that roofing materials can be an important long-term source of As, Cu, and Zn to stormwater runoff. Compared with atmospheric deposition, roof materials were a significant source, particularly of As and Cu. To get a complete picture of metals sourced from buildings, there is a need to study whole roof systems, including gutters, downspouts, and HVAC systems, as well as metals contributed from homeowner-applied treatments to their roofs.

Infrared chemical mapping of degradation products in cross-sections from paintings and painted objects

Paintings and painted objects are quite susceptible to degradation, as paint layers are usually composed of complex mixtures of materials that can participate in chemical degradation processes. The identification of the constituent materials in paint (including binders, pigments, and fillers) and the degradation products within paint layers is of particular importance to ensuring the conservation of paintings, by providing important information both about their material history as well as their state of conservation. Metal fatty acid salts (metal soaps) are degradation products that can form in situ from interactions between inorganic pigments and free fatty acids in oil-based binding media, and can cause significant condition issues in paintings. Fourier transform infrared (FTIR) spectroscopy is one of the leading analytical techniques for the study of metal soaps. In this article, the materials analysis of several cross-sections from paintings and painted objects from works in Canadian collections is presented. Recent results on the use of external reflection FTIR (R-FTIR) spectroscopy to identify and map the distribution of paint components and metal soap degradation products is presented. In particular, zinc, lead, calcium, and copper fatty acid salts were all readily identified in paint cross-sections by R-FTIR spectroscopy, along with several pigments and the oil binding medium. The results shown here are among the first detailed examinations of these metal soaps in paint cross-sections using R-FTIR spectroscopy. The use of highly polished samples in which specular reflection is dominant allowed for spectral transformations to be applied to generate transmission/absorption-like spectra which facilitated identification of these species. The distribution of these species across the cross-sections was mapped by integrating characteristic absorption features in the R-FTIR spectra. Attenuated total internal reflection (ATR) FTIR spectroscopy was also performed on several samples, which provided additional compositional details at the interface of paint layers and degradation products.