AbstractAcid‐base synergistic catalysis greatly enhances the performance of MgO‐based catalysts in the Aldol condensation. In this paper, the effect of acid‐base strength/concentration/proportion and the synergistic catalysis on the performance of cross condensation between HCHO and acetaldehyde were studied. The NH3/CO2‐TPD results indicated that the weak acidic sites combined with the medium basic sites were beneficial for the cross condensation of formaldehyde and acetaldehyde. The loading of MgO nanocrystals on SiO2 induced the generation of new acidic sites (Mg‐O‐Si). Combined with the inherent basic sites (Mg‐O‐Mg) and Mg‐O‐Si, the acid‐base bifunctions sites could catalyze the cross condensation of HCHO and acetaldehyde synergistically. The appropriate proportion of acidic/basic sites (10/1) was critical for the cross condensation in the presence of vast water in formalin. The effect of reaction parameters, including molar ratio of substrates, reaction temperature, linear velocity and weight hourly space velocity, were investigated for the cross condensation. The results showed that 10 wt% MgO/SiO2 catalysts exhibited the highest catalytic activity (57.9% conversion of acetaldehyde and 84.3% selectivity of acrolein) under the optimal reaction parameters among the investigated catalysts. The catalytic performance of MgO/SiO2 could be recovered after in situ regeneration in air to remove the carbon deposition.
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