Coupling adsorption and in-situ Fenton-like oxidation process was developed for Methylene blue (MB) using refined iron-containing low-grade attapulgite (ATP) clay, and the removal mechanism was investigated. The MB was initially adsorbed on the porous ATPs, and then the enriched MB was removed by the H2O2-assisted Fenton-like oxidation with the iron-containing ATP catalyst. Under optimal conditions, the ATP powder exhibits the maximum removal efficiency of 100% with negligible iron leaching (1.5 mg L-1) and no sludge formation. Furthermore, polysulfone/ATP (PSF/ATP) pellets were fabricated through a water-induced phase separation process to construct a fixed-bed reactor (FBR) for continuous contaminant removal. For the first cycle, the maximum adsorption capacity was 15.5 L with an outlet MB concentration of 1.973 mg L-1 (˂ 2 mg L-1, GB4287-2012) using the PSF/ATP pellets containing 50.0 g of ATP powders, and the maximum Fenton-like oxidation capacity was 35.5 L with the outlet concentration of 0.831 mg L-1. After five cycles, the total treated volume of the MB solution was ca. 255 L, and the efficiency remained above 99%. After 10 hours of continuous treatment towards practical resin industrial wastewater, the chemical oxygen demand (COD) removal efficiency was still measured at 83.05%, costing 0.398 $ m-3. These results demonstrate the practical applicability of iron-containing low-grade ATP clay for textile water treatment.
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