This work systematically investigated the effect of Fe content on the microstructure and magnetic transition behaviors of melt-extracting Mn-Fe-P-Si microwires. It was shown that the Fe content does not change the main phase of the samples, i.e. Fe2P compound, which decreased with the increasement of Fe content. The transition temperature (Ttran) decreased from 311 to 245.5 K while the thermal hysteresis (Thys) increased from 9.5 to 22.5 K increasing Fe from 0.90 to 1.05. The samples realized the first order magnetic transition at x = 1.00 and 1.05, correspondingly the samples demonstrated large magnetic hysteresis losses (Wy,) and isothermal magnetic entropy change (−∆Sisopeak) at 5 T, 59.1 J kg−1 and 14.5 J kg−1 K−1 for the sample x =1.00, 58.4 J kg−1 and 15.8 J kg−1 K−1 for the sample x = 1.05. In contrast, the samples at x = 0.90 and 0.95 indicated second order transition character, and the Wy and −∆Sisopeak were much smaller, i.e. 14.8 J kg−1 and 10.3 J kg−1 K−1, 9.7 J kg−1 and 10.7 J kg−1 K−1 respectively for the samples x = 0.90 and 0.95. The largest effective refrigerant capacity (RCE, 293.7 J kg−1, 5 T) is found at x = 0.90. The reduced hysteresis and maintained competitive isothermal magnetic entropy change make the melt-extracting Mn-Fe-P-Si microwires with optimized Fe content as a promising magnetocaloric material family applied in real magnetic refrigeration applications.
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