Piston component material choices for automobiles plays a crucial role in ensuring engine performance, durability, and efficiency. Several factors are considered when choosing these materials. Firstly, high strength and wear resistance are essential to withstand the demanding conditions within the engine cylinder. Aluminium alloys with outstanding strength-to-weight ratios and thermal conductivity, including Al-Si, Al-Si-Cu, and other combinations of aluminium, silicon, and copper are frequently used in construction. Secondly, thermal stability is vital to withstand high operating temperatures. Materials like cast iron and steel alloys are favored for their superior heat resistance. Thirdly, low friction and good lubrication properties are necessary for efficient engine operation. For this purpose, materials with surface treatments such as thermal spray coatings or friction-reducing coatings are employed. Lastly, considerations for cost, manufacturability, and environmental impact also influence material selection. Therefore, a comprehensive evaluation of mechanical properties, thermal stability, friction characteristics, and overall cost-effectiveness guides the selection process for automotive piston components. The research significance of Material selection for Automotive piston components lies in its direct impact on engine performance, efficiency, and durability. Optimizing the choice of materials can lead to enhanced fuel economy, reduced emissions, and increased engine longevity. By conducting research in this field, several key advancements can be achieved. Firstly, exploring new materials or alloy compositions can result in improved mechanical properties, allowing for higher engine power outputs without compromising reliability. This can lead to the development of more efficient and high-performance engines. Secondly, investigating surface treatments and coatings can reduce friction and wear, resulting in reduced energy losses and increased engine efficiency. Furthermore, it can contribute to the development of environmentally friendly engines with lower emissions. Lastly, considering the cost-effectiveness of materials and their manufacturing processes can lead to more affordable and accessible automotive technologies, benefiting both manufacturers and consumers. Overall, research in Material selection for Automotive piston components holds significant potential for advancing engine technology, improving environmental sustainability, and enhancing the overall driving experience. This uses the multi-criteria decision-making approach known as Weighed Aggregated Sum Product Assessment. It entails giving several criteria weights and evaluating options in accordance with those criteria. Each alternative is given a score based on its weights, and the alternative with the greatest score is deemed to be the most favourable. It helps in decision-making processes where multiple criteria need to be considered simultaneously. Alternative Parameters taken as “Porcelain, LM-26 alloy +0 wt.%, and LM-26 alloy +2 wt.% Porcelain, +4 wt% LM-26 alloy Porcelain with LM-26 alloy added to it by either 6% or 8% Porcelain” Evaluation Parameters taken as “Hardness (Hv), Density (g/cc), Tensile strength (MPa), Compressive strength (MPa), and Flexural strength (MPa) With a load of 45 N, a speed of 3.768 m/s, and a friction coefficient of (), the specific wear rate (in mm3/N-m) is calculated. 3.768 m/s is the speed.” This demonstrates the rank of the data set LM-Alloy (+6 wt.% Porcelain, is on 1st rank, +4 wt.% Porcelain, is on 2nd rank, +8 wt.% Porcelain, is on 3rd rank, +2 wt.% Porcelain, is on 4th rank, +0 wt.% Porcelain, is on 5th rank). The choice of material for automotive piston components is crucial in influencing the effectiveness and performance of an engine as a whole. Several factors are considered when choosing the appropriate materials. Strength is crucial to withstand the high pressures and temperatures inside the combustion chamber. Heat resistance is necessary to prevent thermal expansion and maintain dimensional stability. Durability is essential to withstand the repetitive loading cycles and resist wear and tear. Additionally, weight is a significant consideration for improving fuel efficiency and reducing emissions. In conclusion, the careful selection of materials for automotive piston components is crucial in achieving optimal engine performance, durability, and fuel efficiency.
Read full abstract