ABSTRACT The analysis, design, and implementation of an extendable closed-loop booster scheme, named multistage-Cockcroft-Walton-doubler switched-coupled-inductor (mCWSCI) converter, is presented and addressed for further meeting the demands on high-gain DC-to-DC power conversion/regulation. The power part of mCWSCI consists of two subgroups: switched-coupled-inductor (SCI) booster and m-stage Cockcroft-Walton doubler (CWD), working to obtain the total voltage gain [ m n + 1 + nD + 1 ] / 1 − D theoretically ( D : duty cycle, n : turns ratio). When n = 3 , m = 2 , D = 0.5 , the output can be raised to 21 times the voltage of supply (e.g. 24 V to 500 V, applied in sputters). The control part of mCWSCI consists of three subgroups: isolated low-pass filter, sawtooth wave generator, and pulse-width-modulation (PWM) block, operating together to realise the topological timing control and reinforce the output regulation/robustness. Further, detailed analysis/design is provided, including steady-state response, voltage conversion ratio (VCR), power efficiency, inductance/capacitance selection, converter stability, and control compensation. Finally, several cases are considered via testing on the software of SPICE/on the prototype of mCWSCI, and the results are illustrated not only to examine the effectiveness of the analysis/design but also to show the practicality of this presented scheme (e.g. comparison of ratios: VCR-to-component-count).
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