A series of novel chitosan/tannin/montmorillonite (Cs/Tn/MMT) films were synthesised by loading different (from 0.2 to 0.5 wt%) and MMT (from 0.5 to 1.5 wt%) ratios, to be used as promising low-cost biosorbents for methyl orange (MO) removal from aqueous media. The prepared films were characterised using different techniques such as x-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), water contact angle, optical properties, colourimetric measurement, porosity, swelling and thickness. The effects of various parameters, i.e. initial MO concentration, adsorbent dose, pH and temperature, were studied. The Cs/Tn0.2/MMT1 film showed a high removal efficiency of 95.62% and maximum adsorption capacity of 57.37 mg/g under the optimum adsorption conditions (initial methyl orange concentration 60 mg/L, pH 7 and 25 °C). The adsorption kinetic followed the pseudo second order kinetic model and the experimental data were a good fit for the Langmuir isotherm indicating a homogeneous and monolayer adsorption process. The thermodynamic parameters suggested physical adsorption and exothermic behaviour. Consequently, Cs/Tn/MMT films showed effective potential for the uptake of anionic dyes.
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