Ferromagnetic pressurized components are widely used in petroleum, aerospace and nuclear industries, and their safety and stability are the key to the reliable operation of pressure equipment. In the process of crack detection of ferromagnetic materials by ACFM technology, the changes in lift-off distance caused by coating corrosion and irregularity of the surface will greatly affect the extraction of useful detection signals and reduce the detection accuracy. To overcome the drawback, a lift-off suppression algorithm for crack detection of ACFM is proposed. First, a differential strategy is proposed to discover the time-domain lift-off point of intersection (LOI) from the raw detection signals of ACFM for ferromagnetic materials. Then, the corresponding Bx and Bz signals are demodulated based on the amplitude of the LOI. The simulation and experimental results of the surface cracking of ferromagnetic materials by ACFM show that the novel Bx signals obtained according to the proposed method vary in a small range for different lift-off distances. The lift-off invariant property of the LOI enables the method to improve the interference of the lift-off effect on the conventional Bx signals and to enhance the detection accuracy of crack depth of ferromagnetic materials. The novel Bz signals perform consistently with the conventional Bz signals, and are virtually unaffected by the changes in lift-off distance.
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