This article, written by Assistant Technology Editor Karen Bybee, contains highlights of paper SPE 112785, "Multi-Diameter String Tools Deliver Lower Cost- Per-Foot in Demanding Rotary-Steerable Applications," by Steve Barton, SPE, Wayne Jones, SPE, and Rick Young, ReedHycalog, and Helge Rorvik, SPE, Halliburton, originally prepared for the 2008 IADC/SPE Drilling Conference, Orlando, Florida, 4-6 March. The paper has not been peer reviewed. Use of hole-opening tools in conjunction with rotary-steerable systems (RSSs) has increased dramatically in the past few years. Although excellent performance has been delivered with the mainstream commercial tools, alternative options have been developed to enable an RSS to drill the pilot hole in conjunction with a string tool to open the hole in a single run. The most popular current option involves a weight- or hydraulic-actuated under-reamer. However, fixed-blade, multidiameter reaming tools have been developed recently for use within rotary-steerable (RS) assemblies. Introduction Hole-opening tools fall into two main categories: eccentric and concentric. Eccentric reamers are fixed reamers that are dominated by bicenter drill bits or "wing-like" string reamer tools using polycrystalline-diamond-compact (PDC) cutters. They are developed for applications where hole enlargement is required but where the tool has to pass through a smaller-diameter restriction than that of the final hole size. The concentric tools are more diverse and range from fixed designs such as concentric drill bits and string tools (that could be either PDC or roller-cone cutting structures) to more-complex tools that open on demand by either mechanical or hydraulic control. The growth in the use of hole-opening devices over the last few years was driven predominantly by the growth of deepwater drilling. The lessons learned from innovations in the deep water have extended those applications to shallower waters and even to selected land wells. Hole-opening-while-drilling devices have enabled operators to set larger strings of casing deeper in holes where hole stability, lost circulation, and high-pressure zones are a constant problem. This has the advantage of eliminating trips while leaving sections of open hole exposed over shorter durations, as well as providing a larger annulus for better cement jobs. The ability to reach extremely deep reservoirs with 12 1/4-, 10 5/8-, and 8 1/2-in. wellbores enables operators to run larger and more complex production strings, and this in turn has had an enormous effect on exploration-and-production economics.
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