Iterative Closest Point Algorithm Research Articles

Research on Deformation Monitoring of Roadway Surrounding Rock Based on Mobile 3D Laser Scanning Technology

Aiming at the problems of low data acquisition efficiency, unintuitive data form, low relative accuracy, and inability to continuously monitor the whole cross-section in traditional roadway rock deformation monitoring methods, a roadway rock deformation monitoring method based on mobile 3D laser scanning technology is proposed. Firstly, the mobile 3D laser scanning technology is used to obtain the real 3D point cloud data of the roadway surrounding rock; secondly, the multi-scale dimensional features are used to classify the 3D point cloud data, filter the invalid point cloud data, and form the accurate point cloud data of the roadway surrounding rock surface; then the 3D laser scanning is carried out on a regular basis for the deformation-prone areas of the roadway, and the Iterative Closest Point Algorithm (ICP algorithm) is used to align the overlapping part of the point cloud to achieve the point cloud splicing and point cloud stitching of the two scans. The point cloud splicing and point cloud overlapping of the two scans are achieved; finally, the multi-scale model-to-model point cloud comparison algorithm (M3C2 algorithm) is used to compare the point cloud data of the two periods of the roadway, and the appropriate parameters are selected to indicate the displacement change of the surface of the roadway rock with the size of the color value, so as to realize the monitoring of the deformation of the roadway rock in the three-dimensional full cross-section of the roadway. The method is applied to the deformation monitoring of the surrounding rock in the return roadway of 21407 working face in a coal mine, and the results show that: the mobile laser scanning technology can be used to obtain the complete point cloud data of the roadway, and the deformation area of the surrounding rock is successfully identified after the classification of the scanned point clouds in different time periods, the alignment of the point clouds, and the comparison of the point clouds, and the deformation condition of the surrounding rock of the roadway is visually reflected in the three-dimensional full-section deformation condition of the surrounding rock of the roadway. This method is suitable for monitoring the overall de-formation of the surrounding rock of the roadway under complex environmental conditions, and the de-formation of the surrounding rock is identified by different color areas.

Regression Method for Rail Fastener Tightness Based on Center-Line Projection Distance Feature and Neural Network

In the railway system, fasteners have the functions of damping, maintaining the track distance, and adjusting the track level. Therefore, routine maintenance and inspection of fasteners are important to ensure the safe operation of track lines. Currently, assessment methods for fastener tightness include manual observation, acoustic wave detection, and image detection. There are limitations such as low accuracy and efficiency, easy interference and misjudgment, and a lack of accurate, stable, and fast detection methods. Aiming at the small deformation characteristics and large elastic change of fasteners from full loosening to full tightening, this study proposes high-precision surface-structured light technology for fastener detection and fastener deformation feature extraction based on the center-line projection distance and a fastener tightness regression method based on neural networks. First, the method uses a 3D camera to obtain a fastener point cloud and then segments the elastic rod area based on the iterative closest point algorithm registration. Principal component analysis is used to calculate the normal vector of the segmented elastic rod surface and extract the point on the centerline of the elastic rod. The point is projected onto the upper surface of the bolt to calculate the projection distance. Subsequently, the mapping relationship between the projection distance sequence and fastener tightness is established, and the influence of each parameter on the fastener tightness prediction is analyzed. Finally, by setting up a fastener detection scene in the track experimental base, collecting data, and completing the algorithm verification, the results showed that the deviation between the fastener tightness regression value obtained after the algorithm processing and the actual measured value RMSE was 0.2196 mm, which significantly improved the effect compared with other tightness detection methods, and realized an effective fastener tightness regression.

Does facial asymmetry vary between subjects of different age groups? A 3D stereophotogrammetry analysis

This study was aimed to assess whether facial asymmetry increases with age and to examine potential gender differences using 3D stereophotogrammetry. A prospective cross-sectional study was performed. 3D photographs were acquired from 600 control subjects, 300 male, 300 female, and were stratified into 15 different age groups ranging from 0 to 70+. The 3D photographs were postprocessed and mirrored. The original and mirrored faces were surface-based matched using an iterative closest point algorithm. The primary outcome variable, facial asymmetry, was evaluated by calculating the absolute mean distance between the original and mirrored images. The primary predictor was age. Pearson’s correlation was used to assess the correlation between facial asymmetry and age. The average overall facial asymmetry was 0.72 mm (SD 0.72 mm; range 0.25 – 3.04 mm). Mean facial asymmetry increased significantly with age, from 0.45 mm in the age group of 0-4 years to 0.98 mm in the age group of 70+ (p<0.001). Facial asymmetry was positively correlated with age (Pearson’s r = 0.55; p<0.001). Male subjects were significantly more asymmetric compared to females, 0.77 mm and 0.67 mm, respectively (p<0.001). This study indicates that facial asymmetry significantly increases with age and is significantly larger in males than in females.

Experimental research based on robot-assisted surgery: Lower limb fracture reduction surgery planning navigation system.

Lower extremity fracture reduction surgery is a key step in the treatment of lower extremity fractures. How to ensure high precision of fracture reduction while reducing secondary trauma during reduction is a difficult problem in current surgery. First, segmentation and three-dimensional reconstruction are performed based on fracture computed tomography images. A cross-sectional point cloud extraction algorithm based on the normal filtering of the long axis of the bone is designed to obtain the cross-sectional point clouds of the distal bone and the proximal bone, and the optimal reset target pose of the broken bone is obtained by using the iterative closest point algorithm. Then, the optimal reset sequence of reset parameters was determined, combined with the broken bone collision detection algorithm, a surgical planning algorithm for lower limb fracture reset was proposed, which can effectively reduce the reset force while ensuring the accuracy of the reset process without collision. The average error of the reduction of the model bone was within 1.0 mm. The reduction operation using the planning and navigation system of lower extremity fracture reduction surgery can effectively reduce the reduction force. At the same time, it can better ensure the smooth change of the reduction force. Planning and navigation system of lower extremity fracture reduction surgery is feasible and effective.

Improving ultrasound-based bone registration using the iterative closest point algorithm paired with a complex optimization solver

The Iterative Close Point (ICP) algorithm is used for bone registrations based on ultrasound measurements. However, the ICP has been shown to suffer from local minima. The Complex optimization, as a more robust routine compared to the commonly used gradient-based algorithms, could be an alternative for solving the ICP problem. In this study, we investigated the effect of the initial estimate and the number of registration points on bone registrations achieved using the ICP and a Complex optimization routine and we compared it against using Quadratic Sequential Programming (SQP). Ultrasound measurements were performed with an A-mode probe on a bovine humerus and an ovine femur embedded into ballistic gel. Simultaneously, the bones and the probe were tracked in 3D space using retroreflective markers. Kinematic, ultrasound and geometrical data obtained from scans of the specimens and the probe served as input to a bone registrations routine. Registrations were performed using two ICP solvers for different initial estimates and number of registration points. On average, 68 % of the Complex optimization registrations had less than 1 mm translation error and less than 1° rotational error for perturbations of the initial estimate from the reference measurements compared to the 35 % of the SQP ones. Similar medians of registration errors were observed between the two methods for variations of the number of the employed registration points. Although the Complex optimization provided accurate bone registrations for all cases, the objective function could not always determine the registrations with the smallest registration error. Future research should explore methodologies to overcome this challenge.

Digital Twin and Deep Reinforcement Learning-Driven Robotic Automation System for Confined Workspaces: A Nozzle Dam Replacement Case Study in Nuclear Power Plants

Robotic automation has emerged as a leading solution for replacing human workers in dirty, dangerous, and demanding industries to ensure the safety of human workers. However, practical implementation of this technology remains limited, requiring substantial effort and costs. This study addresses the challenges specific to nuclear power plants, characterized by hazardous environments and physically demanding tasks such as nozzle dam replacement in confined workspaces. We propose a digital twin and deep-reinforcement-learning-driven robotic automation system with an autonomous mobile manipulator. The study follows a four-step process. First, we establish a simplified testbed for a nozzle dam replacement task and implement a high-fidelity digital twin model of the real-world testbed. Second, we employ a hybrid visual perception system that combines deep object pose estimation and an iterative closest point algorithm to enhance the accuracy of the six-dimensional pose estimation. Third, we use a deep-reinforcement-learning method, particularly the proximal policy optimization algorithm with inverse reachability map, and a centroidal waypoint strategy, to improve the controllability of an autonomous mobile manipulator. Finally, we conduct pre-performed simulations of the nozzle dam replacement in the digital twin and evaluate the system on a robot in the real-world testbed. The nozzle dam replacement with precise object pose estimation, navigation, target object grasping, and collision-free motion generation was successful. The robotic automation system achieved a 92.0%\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$92.0\\%$$\\end{document} success rate in the digital twin. Our proposed method can improve the efficiency and reliability of robotic automation systems for extreme workspaces and other perilous environments.

A Novel Multimodal Fusion Framework Based on Point Cloud Registration for Near-Field 3D SAR Perception

This study introduces a pioneering multimodal fusion framework to enhance near-field 3D Synthetic Aperture Radar (SAR) imaging, crucial for applications like radar cross-section measurement and concealed object detection. Traditional near-field 3D SAR imaging struggles with issues like target–background confusion due to clutter and multipath interference, shape distortion from high sidelobes, and lack of color and texture information, all of which impede effective target recognition and scattering diagnosis. The proposed approach presents the first known application of multimodal fusion in near-field 3D SAR imaging, integrating LiDAR and optical camera data to overcome its inherent limitations. The framework comprises data preprocessing, point cloud registration, and data fusion, where registration between multi-sensor data is the core of effective integration. Recognizing the inadequacy of traditional registration methods in handling varying data formats, noise, and resolution differences, particularly between near-field 3D SAR and other sensors, this work introduces a novel three-stage registration process to effectively address these challenges. First, the approach designs a structure–intensity-constrained centroid distance detector, enabling key point extraction that reduces heterogeneity and accelerates the process. Second, a sample consensus initial alignment algorithm with SHOT features and geometric relationship constraints is proposed for enhanced coarse registration. Finally, the fine registration phase employs adaptive thresholding in the iterative closest point algorithm for precise and efficient data alignment. Both visual and quantitative analyses of measured data demonstrate the effectiveness of our method. The experimental results show significant improvements in registration accuracy and efficiency, laying the groundwork for future multimodal fusion advancements in near-field 3D SAR imaging.

INTRAOPERATIVE SURGICAL NAVIGATION BASED ON LASER SCANNER FOR IMAGE-GUIDED ORAL AND MAXILLOFACIAL SURGERY

In oral and maxillofacial surgery, computer-assisted navigation technologies have been widely used to achieve intraoperative positioning. The traditional methods mainly rely on the experience of doctors and the difference between the locations of key points in the surgical area and the preoperative planning, which have certain limitations. In this paper, a new intraoperative surgical navigation framework based on mobile laser scanner is proposed, which ensures that surgery is performed accurately according to the preoperative planning. The framework mainly includes two parts. First, the real-time surface reconstruction of the anatomy should be realized during the operation. Second, the acquired image is matched to the planned image in real time. Although the most common method of surface reconstruction is to render the volume directly from raw data or render the surface from the segmented data using computed tomography/magnetic resonance (CT/MR) data, this method is too complicated for performing the real-time operation during surgery. Furthermore, a new surface registration technique is proposed for image-guided oral and maxillofacial surgery based on the point sets. To improve the registration accuracy and robustness, the point sets are modeled by Mixed Student’s t-Distribution model. In the experiments, the point sets of CT data are from 10 patients with craniomaxillofacial diseases and the surface point set is from the LRS. The TRE of 10 data was less than 1[Formula: see text]mm. Compared with the paired-point registration method and Iterative Closest Point algorithm, the results demonstrated better performance of the proposed method, the surgical situation can be displayed in real time during the surgical process, and any differences from the surgical plan can also be reflected.

Motion prediction of tumbling uncooperative spacecraft during proximity operations.

The relative attitude estimation between chasers and uncooperative targets is an important prerequisite for executing in orbit service (OOS) tasks. Only by efficiently obtaining relative pose parameters can chasers design close-range rendezvous trajectories close to uncooperative targets. The focus of this article is on active systems, such as TOF cameras or LIDAR. This paper proposes an attitude estimation scheme to obtain relative attitude parameters between uncooperative targets. This scheme utilizes LIDAR to obtain three-dimensional point clouds of non-cooperative targets, extracts key points and simplifies the number of point clouds through joint farthest point sampling and point cloud feature analysis, and then uses point fast feature histograms (FPFHs) and robust iterative closest point algorithms to achieve point cloud registration between every two frames. Finally, a filtering framework was designed, whose scheme is an extended Kalman filter designed for updating measurements of relative position, velocity, attitude, and angular velocity estimation. The experimental results show that this method can effectively achieve point cloud registration for close range rotation and translation motion, and can estimate the motion state of the target.

An improved iterative closest point algorithm based on the particle filter and K-means clustering for fine model matching

An improved iterative closest point algorithm based on the particle filter and K-means clustering for fine model matching

FMCW Radar on LiDAR map localization in structural urban environments

AbstractMultisensor fusion‐based localization technology has achieved high accuracy in autonomous systems. How to improve the robustness is the main challenge at present. The most commonly used LiDAR and camera are weather‐sensitive, while the frequency‐modulated continuous wave Radar has strong adaptability but suffers from noise and ghost effects. In this paper, we propose a heterogeneous localization method called Radar on LiDAR Map, which aims to enhance localization accuracy without relying on loop closures by mitigating the accumulated error in Radar odometry in real time. To accomplish this, we utilize LiDAR scans and ground truth paths as Teach paths and Radar scans as the trajectories to be estimated, referred to as Repeat paths. By establishing a correlation between the Radar and LiDAR scan data, we can enhance the accuracy of Radar odometry estimation. Our approach involves embedding the data from both Radar and LiDAR sensors into a density map. We calculate the spatial vector similarity with an offset to determine the corresponding place index within the candidate map and estimate the rotation and translation. To refine the alignment, we utilize the Iterative Closest Point algorithm to achieve optimal matching on the LiDAR submap. The estimated bias is subsequently incorporated into the Radar SLAM for optimizing the position map. We conducted extensive experiments on the Mulran Radar Data set, Oxford Radar RobotCar Dataset, and our data set to demonstrate the feasibility and effectiveness of our proposed approach. Our proposed scan projection descriptors achieves homogeneous and heterogeneous place recognition and works much better than existing methods. Its application to the Radar SLAM system also substantially improves the positioning accuracy. All sequences' root mean square error is 2.53 m for positioning and 1.83° for angle.

Registration of preoperative temporal bone CT-scan to otoendoscopic video for augmented-reality based on convolutional neural networks.

Patient-to-image registration is a preliminary step required in surgical navigation based on preoperative images. Human intervention and fiducial markers hamper this task as they are time-consuming and introduce potential errors. We aimed to develop a fully automatic 2D registration system for augmented reality in ear surgery. CT-scans and corresponding oto-endoscopic videos were collected from 41 patients (58 ears) undergoing ear examination (vestibular schwannoma before surgery, profound hearing loss requiring cochlear implant, suspicion of perilymphatic fistula, contralateral ears in cases of unilateral chronic otitis media). Two to four images were selected from each case. For the training phase, data from patients (75% of the dataset) and 11 cadaveric specimens were used. Tympanic membranes and malleus handles were contoured on both video images and CT-scans by expert surgeons. The algorithm used a U-Net network for detecting the contours of the tympanic membrane and the malleus on both preoperative CT-scans and endoscopic video frames. Then, contours were processed and registered through an iterative closest point algorithm. Validation was performed on 4 cases and testing on 6 cases. Registration error was measured by overlaying both images and measuring the average and Hausdorff distances. The proposed registration method yielded a precision compatible with ear surgery with a 2D mean overlay error of mm for the incus and mm for the round window. The average Hausdorff distance for these 2 targets was mm and mm respectively. An outlier case with higher errors (2.3 mm and 1.5 mm average Hausdorff distance for incus and round window respectively) was observed in relation to a high discrepancy between the projection angle of the reconstructed CT-scan and the video image. The maximum duration for the overall process was 18s. A fully automatic 2D registration method based on a convolutional neural network and applied to ear surgery was developed. The method did not rely on any external fiducial markers nor human intervention for landmark recognition. The method was fast and its precision was compatible with ear surgery.

A Deformation Field-Based Approach for Expression Processing in Head Motion Correction

It is a routine procedure to use Iterative Closest Point (ICP) algorithm to correct motion in medical imaging of the head. However, the basic assumption of ICP is the rigid body motion, and it is not strictly valid when there is non-rigid motion (facial expression). In this study, we propose a novel method to reduce the adverse effects of facial expressions on head motion estimation. First, we design a network named DFG-Net to generate a deformation field on the RGB domain and compute a confidence map. We then extend the original ICP by embedding the confidence map representing each point’s degree of non-rigid motion. Compared to other techniques, our proposed method eliminates the negative effects of facial expression while making the most of pose information. The experiments demonstrate that our approach reduces the position error by 19.23% and orientation error by 36.37% compared to the original ICP algorithm. They also show that our method is robust to variations of expressions.

Application of augmented reality using automatic markerless registration for facial plastic and reconstructive surgery

This study aimed to present a novel markerless augmented reality (AR) system using automatic registration based on machine-learning algorithms that visualize the facial region and provide an intraoperative guide for facial plastic and reconstructive surgeries.This study prospectively enrolled 20 patients scheduled for facial plastic and reconstructive surgeries. The AR system visualizes computed tomographic data in three-dimensional (3D) space by aligning with the point clouds captured by a 3D camera. Point cloud registration consists of two stages: the preliminary registration gives an initial estimate of the transformation using landmark detection, followed by the precise registration using Iterative Closest Point algorithms. Computed Tomography (CT) data can be visualized as two-dimensional slice images or 3D images by the AR system. The AR registration error was defined as the cloud-to-cloud distance between the surface data obtained from the CT and 3D camera. The error was calculated in each facial territory, including the upper, middle, and lower face, while patients were awake and orally intubated, respectively.The mean registration errors were 1.490 ± 0.384 mm and 1.948 ± 0.638 mm while patients were awake and orally intubated, respectively. There was a significant difference in the errors in the lower face between patients while they were awake (1.502 ± 0.480 mm) and orally intubated (2.325 ± 0.971 mm) when stratified by facial territories (p = 0.006).The markerless AR can accurately visualize the facial region with a mean overall registration error of 1–2 mm, with a slight increase in the lower face due to errors arising from tube intubation.

Coarse–Fine Registration of Point Cloud Based on New Improved Whale Optimization Algorithm and Iterative Closest Point Algorithm

In this paper, a point cloud coarse–fine registration method based on a new improved version of the whale optimization algorithm (NIWOA) and iterative closest point (ICP) algorithm is proposed; we use three strategies to improve the whale optimization algorithm (WOA). Firstly, circle chaotic mapping is used to initialize the whale population to increase the diversity of the population and make the search space more comprehensively explored. In addition, a Newton inertia weight is proposed to flexibly adjust the proportion of global exploration and local optimization in order to achieve the balance between the exploitation performance and exploration ability of the algorithm. At the same time, we introduce the nonlinear convergence factor that can adjust the size adaptively so that the algorithm can find the global optimal solution faster and more accurately, allowing it to avoid falling into the local optimal solution to a certain extent. The NIWOA algorithm is used to optimize the objective function of point cloud coarse registration to obtain the optimal coordinate transformation, and the rotation and translation operation is carried out on the registered point cloud. The obtained position is used as the initial pose of the ICP fine registration, and the final registration is achieved through ICP iteration. We conduct coarse registration experiments on multiple model point clouds and scene point clouds using the Stanford 3D Scanning Repository dataset and Princeton 3Dmatch dataset, respectively. The experimental results confirm that the NIWOA algorithm can not only find the initial position that is closer to the target point cloud, but also provide reliable initial values for the ICP algorithm. Meanwhile, the NIWOA algorithm combined with ICP experiment results show that the method has a higher registration accuracy and operation efficiency.

Accuracy of facial skeletal surfaces segmented from CT and CBCT radiographs

The accuracy of three-dimensional (3D) facial skeletal surface models derived from radiographic volumes has not been extensively investigated yet. For this, ten human dry skulls were scanned with two Cone Beam Computed Tomography (CBCT) units, a CT unit, and a highly accurate optical surface scanner that provided the true reference models. Water-filled head shells were used for soft tissue simulation during radiographic imaging. The 3D surface models that were repeatedly segmented from the radiographic volumes through a single-threshold approach were used for reproducibility testing. Additionally, they were compared to the true reference model for trueness measurement. Comparisons were performed through 3D surface approximation techniques, using an iterative closest point algorithm. Differences between surface models were assessed through the calculation of mean absolute distances (MAD) between corresponding surfaces and through visual inspection of facial surface colour-coded distance maps. There was very high reproducibility (approximately 0.07 mm) and trueness (0.12 mm on average, with deviations extending locally to 0.5 mm), and no difference between radiographic scanners or settings. The present findings establish the validity of lower radiation CBCT imaging protocols at a similar level to the conventional CT images, when 3D surface models are required for the assessment of facial morphology.

An Iterative Closest Point Method for Lidar Odometry with Fused Semantic Features

Lidar sensors play a pivotal role in a multitude of remote sensing domains, finding extensive applications in various sectors, including robotics, unmanned aerial vehicles (UAVs), autonomous driving, and 3D reconstruction, among others. Their significance and versatility in these areas have made them indispensable tools for a wide range of applications. The accuracy of Lidar odometry (LO), which serves as the front end of SLAM, is crucial. In this paper, we propose a novel iterative closest point (ICP) technique that combines semantic features to improve LO precision. First, the semantic segmentation neural network is used to extract the semantic features from each frame of the point cloud. Then, the obtained semantic features assist in extracting the local geometric features of the point cloud. Also, the residual blocks of the ICP algorithm’s least squares are combined with semantic confidence functions to better predict the exact pose. Compared to LOAM, there is an average improvement of 4 cm in accuracy per 100 m. Experimental results illustrate the superiority of the proposed method and indicate that the fusion of semantic features can robustly improve the precision of LO.

Airborne LiDAR Strip Adjustment Method Based on Point Clouds with Planar Neighborhoods

Airborne light detection and ranging (LiDAR) data are increasingly used in various fields such as topographic mapping, urban planning, and emergency management. A necessary processing step in the application of airborne LiDAR data is the elimination of mismatch errors. This paper proposes a new method for airborne LiDAR strip adjustment based on point clouds with planar neighborhoods; this method is intended to eliminate errors in airborne LiDAR point clouds. Initially, standard pre-processing tasks such as denoising, ground separation, and resampling are performed on the airborne LiDAR point clouds. Subsequently, this paper introduces a unique approach to extract point clouds with planar neighborhoods which is designed to enhance the registration accuracy of the iterative closest point (ICP) algorithm within the context of airborne LiDAR point clouds. Following the registration of the point clouds using the ICP algorithm, tie points are extracted via a point-to-plane projection method. Finally, a strip adjustment calculation is executed using the extracted tie points, in accordance with the strip adjustment equation for airborne LiDAR point clouds that was derived in this study. Three sets of airborne LiDAR point cloud data were utilized in the experiment outlined in this paper. The results indicate that the proposed strip adjustment method can effectively eliminate mismatch errors in airborne LiDAR point clouds, achieving a registration accuracy and absolute accuracy of 0.05 m. Furthermore, this method’s processing efficiency was more than five times higher than that of traditional methods such as ICP and LS3D.

An Augmented Reality-Assisted Disassembly Approach for End-of-Life Vehicle Power Batteries

The rapid expansion of the global electric vehicle industry has presented significant challenges in the management of end-of-life power batteries. Retired power batteries contain valuable resources, such as lithium, cobalt, nickel, and other metals, which can be recycled and reused in various applications. The existing disassembly processes rely on manual operations that are time-consuming, labour-intensive, and prone to errors. This research proposes an intelligent augmented reality (AR)-assisted disassembly approach that aims to increase disassembly efficiency by providing scene awareness and visual guidance to operators in real-time. The approach starts by employing a deep learning-based instance segmentation method to process the Red-Green-Blue-Dept (RGB-D) data of the disassembly scene. The segmentation method segments the disassembly object instances and reconstructs their point cloud representation, given the corresponding depth information obtained from the instance masks. In addition, to estimate the pose of the disassembly target in the scene and assess their disassembly status, an iterative closed point algorithm is used to align the segmented point cloud instances with the actual disassembly objects. The acquired information is then utilised for the generation of AR instructions, decreasing the need for frequent user interaction during the disassembly processes. To verify the feasibility of the AR-assisted disassembly system, experiments were conducted on end-of-life vehicle power batteries. The results demonstrated that this approach significantly enhanced disassembly efficiency and decreased the frequency of disassembly errors. Consequently, the findings indicate that the proposed approach is effective and holds promise for large-scale industrial recycling and disassembly operations.

Application of the virtual-fit method for fixed complete denture cases designed on intraoral scans: Effect of cement spacing

ObjectivesTo validate the virtual-fit alignment, analyze the impact of cement spacing on internal/marginal gaps, and correlate results with conventional trueness measures. MethodsFour dental abutment models were scanned using an industrial reference scanner (one time each), Emerald S (three times each), and Medit i700 (three times each) intraoral scanners (IOS). On each IOS scan (n = 24), three complete-arch fixed frameworks were designed with 70 or 140 µm cement space with no marginal space (groups 70 and 140) and 70 µm with an additional 20 µm space, including the margin (group 70+20). Two types of alignment were performed by GOM Inspect software. The reference and IOS scans were aligned through a conventional iterative closest point algorithm (ICP) where the penetration of the two scans was permitted into each other (conventional trueness method). Second, the computer-aided designs were superimposed with the reference scan also using an ICP, but preventing the design from virtual penetration into the model (virtual-fit method). The virtual-fit algorithm was validated by non-penetration alignment of the designs with the IOS scans. Internal and marginal gap was measured between the design and the abutments. The difference between spacing groups was compared by Friedman's test. A statistical correlation (Spearman's Rho Test) was computed between the measured gaps and the conventional trueness method. A significant difference was accepted at p<0.05 after the Bonferroni correction. ResultsThe gaps deviated from the set cement space by 3–13 µm on IOS scans (validation of virtual-fit algorithm). The internal gap of the design on the reference scan was not affected by cement spacing (Emerald S, p = 0.779; Medit i700, p = 0.205). The marginal gap in groups 70 and 70+20 was significantly lower than in group 140 in Emerald S (p<0.05). In Medit i700, it was lower in the 70+20 group than in the group 70 (p<0.01) and in the group 140 (p<0.05). Some Medit i700 scans exhibited high marginal gaps within group 70 but not in groups 70 and 140. The measured gaps correlated significantly (r = 0.51–0.81, p<0.05–0.001) with the conventional trueness but were 2.6–4.6 times higher (p<0.001). ConclusionVirtual-fit alignment can simulate restoration seating. A 20 µm marginal and 90 µm internal spacing could compensate for scan errors up to several hundred micrometers. However, 140 µm internal spacing is counterproductive. The conventional trueness method could only partially predict framework misfit. Clinical significanceThe virtual-fit method can provide clinically interpretable data for intraoral scanners. Emerald S and Medit i700 intraoral scanners are suitable for fabricating complete-arch fixed tooth-supported prostheses. In addition, a slight elevation of spacing at the margin could compensate for moderate inaccuracies in a scan.