Materials in the TiO 2–RuO 2 system, in different shapes, as thin films, coatings, fine powders, xerogels and aerogels are of great interest for many applications, such as energy storage and production systems, solar cells, chemical sensors, electronics, gas separation processes, and industrial electrochemistry. However, a serious drawback in the processing of materials based on RuO 2 is the well-established chemical reactivity above ∼700 °C where RuO 2 becomes volatile and oxidizes to RuO 3/RuO 4 gases (in air) or reduces to Ru metal (in a vacuum). For this reason, it is not obvious to attain dense materials in the systems containing Ru. In this study, a novel method has been used to obtain rutile-type Ti 1− x Ru x O 2 ( x = 0.05, 0.08 and 0.10) as dense ceramics without the use of the hot-pressing for the sintering step. The relative densities of the materials prepared were higher than 99.0 ρ th %). This method combines the sol–gel synthesis, a pressureless fast-firing method (heating and cooling rate of 20 °C min −1) at 1350 °C for 10 min and the use of a buffer during the sintering that provides a RuO 3 + RuO 4 rich atmosphere.
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