This study presents an efficient anticorrosive coating based on an organic-inorganic hybrid polymer composed of methyl methacrylate, styrene, tert-butyl acrylate, and vinyl polysilazane. The synthesized resin exhibits excellent thermal resistance and stability, as confirmed by thermogravimetric analysis (TGA). Additionally, leveraging the resin's highly alkaline nature, cerium oxide (CeO2) nanoparticles were doped in situ within the polymer matrix. The hybrid resins were subsequently applied to mild steel panels using a dip-coating technique. The resulting coatings are transparent, flexible, thin, pore-free, and possess low surface roughness (<2.62 nm), along with good thermal stability (>350 °C). Their remarkable anticorrosive performance and durability are attributed to forming a highly crosslinked acrylic-polysilazane network, combined with a cerium oxide protective barrier layer that adheres to the substrate. Furthermore, the cerium ions suppress both cathodic and anodic corrosion reactions, enhancing the corrosion resistance. Notably, the coating system containing 2 wt% cerium achieved a high impedance value of 106 Ω cm2, corresponding to a corrosion rate of 0.112 × 10−5 mm/year. This study demonstrates that these acrylic-vinyl polysilazane coatings, incorporating ceria as a corrosion inhibitor, offer a promising alternative to conventional protection systems.
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