In the field of personal health management and athletic performance optimization, the demand for multi-parameter human signal monitoring devices is rapidly increasing. Currently, flexible sensors produced through wet spinning techniques face challenges of simplistic structure and functionality, as well as difficulty in balancing strength and sensitivity. In-depth research is needed to develop high-performance wet spinning techniques, which will lay the foundation for commercial smart garments capable of unobtrusively monitoring human motion in the future. This study innovatively employs specialized slurry formulations and spinning speed controls to utilize the timing differences in fiber precipitation and the affinity among similar materials. Through the coaxial wet spinning process, it enables the continuous, large-scale manufacturing of hollow core–shell fibers, MT/T-S5, which feature a dense inner layer and a porous outer conductive layer. This special structure endows the fibers with high strength, high signal stability, and capabilities for both active and passive heating. These fibers achieve a maximum gauge factor (GF) 65.2 in stretch sensing applications and can detect pressures as low as 0.1 N. The MT/T-S5 smart fibers can sense human joint movements, and through connection with an Arduino microcontroller, they can control a robotic hand and perform independent and real-time motion detection of five fingers to distinguish gestures. This research not only provides a new type of fiber material for the development of future smart textiles but also reveals a formation mechanism for hollow core–shell fibers in the field of wet spinning. This discovery can offer valuable inspiration for fiber structural design in future research.
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