By using methyl orange (MO) removal as a model reaction, the best temperatures for processing eggshells are 750 °C and above to obtain biobased CaO materials, a raw material for producing CuCa hydroxy double salt (HDS) materials with high efficiency in treatments of highly polluted wastewater (the initial concentration of MO is 500 ppm). Characterization techniques employed in this study include power X-ray diffraction, scanning electron microscopy, thermogravimetric analysis, nitrogen adsorption-desorption analysis, and the colorimetric method, as well as energy-dispersive X-ray, infrared-, and electron spin resonance spectroscopies. Complete MO removal and high chemical oxygen demand (COD) efficiencies (>90%) can be achieved after 3 min treatments of the aqueous MO with the calcined eggshell-derived CuCa HDS materials. The spent, deactivated HDS materials can be regenerated by an acid wash method. The activity of CuCa HDS materials in MO removal is unaffected by eggshell sources, implying that sorting steps may be unnecessary when eggshell food waste (duck, quail, and hen eggshells) is collected to produce biobased CaO. The findings of this study demonstrated that eggshells can be used in place of limestone and could be a more sustainable, renewable, and cost-effective source for material development and other applications.
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