Hybrid surfactants of long carbon chain hydrophobic nonionic emulsifier N-390 and conventional anionic emulsifier CO-436 were utilized in this study to enable successful emulsion polymerization of super-hydrophobic monomer stearyl methacrylate (SMA) together with butyl acrylate (BA), acrylic acid (AA), and 2-hydroxyethyl acrylate (HEA). The influences of SMA on the resulting latex and film properties were thoroughly investigated. Both FTIR and 1H NMR were used to confirm the successful participation of SMA in the emulsion polymerization. The results indicated that with introduction of SMA, the roughness of the latex film increases, while the light transmission decreases. It was also found that with the addition of SMA, contact angle of the latex PSA film increased from 115.1° to 127.2°, while water absorption decreased from 5.76 to 2.89 wt%. DSC curves demonstrated that SMA has participated more in the homopolymerization reaction than in the copolymerization reaction. TGA results showed that the initial decomposition temperature (T5%) of the latex film was increased from 302.8 to 332.7 °C with the increase of SMA dosage from 0 to 20 wt%. Finally, adhesion properties results indicated that loop tack and 180° peel force of the PSA films were decreased from 11.51 to 1.88 N/25 mm and 6.36 to 3.44 N/25 mm, respectively, while shear strength was increased from 732 to 2865 min.
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