High Current Efficiency Research Articles

Omnidirectional reflector based on Ta2O5 cylinder-filled IZO mesh structure for flexible and efficient blue TADF top-emission OLEDs

Abstract Flexible top-emission organic light-emitting diodes (f-TEOLEDs) with a high aperture ratio can be used in next-generation wearable electronic applications. However, the advancement of f-TEOLEDs is being hindered by their low light extraction and poor mechanical stability. In this study, we introduce an omnidirectional reflector (ODR) consisting of an Ag/SiO2/Ta2O5 cylinder-embedded indium zinc oxide (IZO) mesh (c-mesh) structure that improves both the light extraction and mechanical flexibility of TEOLEDs using blue thermally activated delayed fluorescence emitters. The proposed ODR achieved a remarkable reflectance of over 96%, particularly in the transverse-electric mode. Furthermore, the Ta2O5 cylinders effectively compensated for the diverse void-induced depths in the IZO mesh, significantly reducing the leakage current between the electrode and the organic layers. In addition, the ODR electrodes exhibited outstanding mechanical stability. Moreover, even after being subjected to 2000 bending cycles over a 5 mm radius, the device luminance changed by less than 20%. Notably, the proposed f-TEOLEDs with Ag/SiO2/c-mesh electrodes demonstrated superior performance, achieving a low turn-on voltage (2.6 V), high current efficiency (33 cd·A−1), and power efficiency of 29.6 lm·W−1. Finally, the devices featured a narrow full width at half maximum of 27 nm under first-order microcavity effects.

Carbon Nanotubes-Titanium Diboride/Copper (CNTs-TiB2/Cu) Laser Cladding Layer with Enhanced Tribo-Electrical Property on Wind Turbine Pitch Slip Ring

Wind turbine pitch slip ring requires excellent tribo-electrical properties, including low friction and wear, high current transmission efficiency, low power loss, and contact resistance. To improve the tribo-electrical property, a carbon nanotubes-titanium diboride/copper (CNTs-TiB2/Cu) coating was prepared on slip ring surface by laser cladding. Microstructure, dilution rate, microhardness, tribo-electrical property, and power transmission property of cladding layer were analyzed. Optimal metallurgical bonding was achieved at a laser power of 900 W, resulting in a dilution rate of 14.5%. Elemental Ti diffused from the substrate into the coating, forming a hard titanium carbon (TiC) phase that significantly improved both friction reduction and wear resistance. Additionally, the formation of Cu3Ti increased the electrical conductivity of the cladding layer. The contact resistance was reduced by 30% to below 0.06 Ω, while the current transmission efficiency improved by 25%, exceeding 90%.

6.5 kV SiC PiN and JBS Diodes’ Comparison in Hybrid and Full SiC Switch Topologies

This work investigates the performance of state-of-the-art non-commercial 6.5 kV Silicon Carbide (SiC) PiN and Junction Barrier Schottky (JBS) diodes in hybrid (Si IGBT with SiC diode) and full SiC (SiC MOSFET with SiC diode) switch topologies. The static and dynamic performance has been systematically evaluated at distinct temperatures, gate resistances and currents for each configuration. The SiC PiN diode presented higher current density capability and lower leakage current density than the JBS diode. Moreover, in most cases, the SiC PiN diode-based topologies demonstrated slightly higher total switching losses compared to the SiC JBS diode-based equivalent configurations. A loadability analysis in a three-level NPC converter is presented to evaluate the potential of each configuration in a converter application. The SiC PiN technology presented a 25% power extension compared to the SiC JBS technology with similar efficiency at typical industrial drives switching frequency operation when comparing same-active-area diode technologies. Finally, a long-term reliability test (H3TRB) is presented to demonstrate the SiC PiN diode technology’s potential for operation in harsh environments. Such characteristics show the advantage of the 6.5 kV SiC PiN diode when a high current density (>100 A/cm2), high efficiency and reliability are required.

Naphthalene-Arylamine starburst architectures: Novel hole transport materials for enhanced OLED performance

The excellent hole transfer material (HTM) is beneficial to improve the stability of the device, reduce turn-on voltage(Von) and make full use of the potential performance of the developed emissive materials. In this work, we designed and synthesized four HTMs with triarylamine and naphthalene compounds - SHT1- SHT4. The characteristics of these four compounds were investigated by TGA, DSC. UV–vis absorption and photoluminescence spectra. These four HTMs all exhibit excellent hole transmission capability for their high triplet energy levels (ET), outstanding thermal property, morphological stabilities and appropriate highest occupied molecular orbital (HOMO) energy levels with emissive layer (EML). Four top-emission blue OLEDs with SHT1 - SHT4 as hole transport layer (HTL) were fabricated and show good electroluminescence (EL) property. The results show that the device incorporating SHT3 exhibit the best device performances with a low Von of 2.79 V, external quantum efficiency (EQEmax) of 19.7 %, highest current efficiency (CEmax) and highest Power efficiency (PEmax) of 8.86 cd A−1 and 9.05 lm/W, respectively.

Unravelling the Electrical Field Induced Ion Migration in Flexible OLEDs with PEDOT:PSS Electrodes.

The development of flexible organic light-emitting didoes (FOLEDs) has spurred the research on flexible transparent electrodes (FTEs). Poly(3,4-ethylenedioxythiophene):polystyrenesulfonate (PEDOT:PSS) is one of the most attractive FTEs due to its adjustable conductivity and compatibility with low-cost and large-scale solution processing techniques. Significantly, highly efficient FOLEDs have been achieved with modified PEDOT:PSS FTEs. However, the intrinsic mechanisms that contribute to device degradation of FOLEDs utilizing PEDOT:PSS FTEs have not yet been fully elucidated. In this work, three ionic liquids (ILs) are used to enhance the electrical conductivity and mechanical flexibility of PEDOT:PSS FTEs. Simultaneously, the influence of the electric field induced ion migration from PEDOT:PSS FTEs on the operational stability of FOLEDs is unraveled. We find that the ILs with larger ionic radii and higher steric hindrance are beneficial to suppressing the electrical field induced ion migration and improving the operational stability of FOLEDs. Finally, large-area and high-performance FOLEDs are achieved based on the IL of 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide modified PEDOT:PSS FTEs, which demonstrate a high current efficiency of 98.1 cd/A and a longer lifetime of 66.7 min. This finding may promote the practical application of PEDOT:PSS FTEs in flexible optoelectronics.

Toward Continuous Electrochemical Synthesis of Ferrate

AbstractFerrate (Fe(VI)) is of great interest in energy storage solutions, organic synthesis, and wastewater treatment due to its decent oxidation potential and non‐toxic end‐product formation, making it a green oxidizer. The electrochemical generation of ferrate in NaOH at current densities of j ≥ 100 mA cm−2 is presented using low‐cost sacrificial iron anodes, mild steel, and spheroidal graphite cast iron (ductile iron). Under optimized reaction parameters with 40 wt.% (14 m) NaOH and a ZrO2‐based diaphragm, spheroidal graphite cast iron shows no signs of passivation in 5 h experiments even at j = 150 mA cm−2. The results are used in a novel electrolysis cell with a combined geometric anode surface area of 230 cm2, incorporated in a mini‐plant suitable for continuous synthesis. This setup produces a peak ferrate concentration of 10.1 g L−1 (84 mm) after 5 h in 1.6 L anolyte volume, resulting in a total ferrate mass of 16.2 g. Optimal electrolysis temperatures are between 35 and 50 °C. The highest current efficiency is 63.0%, and the lowest specific energy consumption is 9.2 kWh kg−1 ferrate. The presented work is an essential step toward the continuous electrochemical synthesis of ferrate using sacrificial anodes under basic conditions.

The effect of multi-step cycles on the surface properties of Ni-TiO2 coatings produced by pulse current electrodeposition

ABSTRACT In this study, the Ni-TiO2 coatings were deposited on copper substrates by pulse plating. The effect of multi-step current cycles on the metallurgical properties of produced coatings was investigated. The results showed that the values of applied currents within the periods significantly affect the surface properties of all coatings. Using the negative current cycles, the surface morphologies completely changed from regular and compact to irregular, compared to the deposits that did not have a negative cycle in the coating process. Also, the surface roughness increased by 1.5 times in the best case. Applying the 8-step cycle increased the percentage of TiO2 content inside the Ni-TiO2 layer from 13.13 vol.% to 31.58%. The corrosion and wear analysis results showed that the coating applied by a 4-step cycle with a 90-second off time has the best properties. Therefore, the corrosion and wear properties were not necessarily directly related to the participation percentage of TiO2 particles. Compact morphology with high current efficiency, wide distribution of TiO2 particles (6.31 vol.%) with minimal agglomeration, low coating roughness (Ra = 0.32 µm), high hardness value (436 Vickers), and the participation of (111) plane in the preferred texture improved the corrosion and wear behaviour of the optimal coating.

Sulfonated poly(aryl ether) proton exchange membrane with excellent dimensional stability for hydrogen production by water electrolysis

The use of proton exchange membrane water electrolysis (PEMWE) for hydrogen production is considered a promising technology due to its high theoretical current density, gas purity, and energy efficiency. In this study, a fluorinated sulfonated hydrocarbon polymer was used to prepare hydrocarbon−based membranes for PEMWE that displayed exceptional stability. Notably, the SFPAE-60 membrane has a proton conductivity of up to 293.1 mS cm−2 at 80 °C and 100%RH, but its volumetric swelling ratio is only 47 %. Its dimensional stability is significantly better than that of previously reported sulfonated poly (aryl ether)−based proton exchange membranes (>100 %). The PEMWE based on the SFPAE-60 membrane achieves a current density of over 4800 mA cm−2 at 2.0V, confirming the membrane's applicability in actual water electrolysis. The results indicate that the electrolyte membrane of fluorinated sulfonated hydrocarbon polymer performs well in the PEM electrolyzer.

Optimizing CuInSe2 solar cells with kesterite-based upper absorber and back surface field layers for enhanced efficiency: a numerical study

Abstract This study explores the performance enhancement of an innovative multi-layer solar cell structure using the SCAPS-1D (Solar Cell Capacitance Simulator in One Dimension) software. We aim to improve the efficiency of a solar cell structure comprising ZnO/ZnSe/CZTSe/CuInSe2/CZTSSe/Mo by incorporating CZTSe as the upper absorber layer, CuInSe2 as the main absorber layer, and CZTSSe as a back surface field (BSF) layer. Initially, we compare the performance of three different configurations by analyzing their J-V characteristics. For the best performing structure, we further examine the external quantum efficiency (EQE) spectrum. We then evaluate various window (ZnO, ZnMgO, SnO2, Zn2SnO4) and buffer (ZnSe, ZrS2, SnS2, In2S3) materials, identifying ZnO and ZrS2 as the most effective for achieving high current density and efficiency. Through detailed simulations, we determine the optimal thicknesses for CZTSSe (0.2 µm), CZTSe (0.4 µm), and CuInSe2 (3.2 µm). Additionally, by optimizing the acceptor density to 1020 cm−3, we significantly enhance the performance of both CZTSe and CZTSSe layers. Temperature management is shown to be crucial, with the highest efficiency observed at 300 K. As a result of these optimizations, the solar cell structure achieves a remarkable efficiency of 35.38%. Furthermore, we compare our results with existing literature to highlight the advancements made in this study. These findings underscore the importance of material selection and structural optimization in developing high-efficiency solar cells and provide a framework for future advancements in photovoltaic technology.

Catalytic Effect of Titanium Ions on the Cathodic Reduction of Selenium (VI), Copper (II), Uranium (VI) Ions and Other Metals in an Aqueous Solutions

It is known that catalytic processes are widely applied in the field of organic chemistry; however they also play a significant role in inorganic chemistry. Nonetheless, numerous unresolved issues persist in the technology of inorganic substances and the extraction of metals and nonmetals in their elemental states. This publication aims to consolidate the results of our pioneering research utilizing the redox Ti (IV)–Ti (III) system, which demonstrates a catalytic action on the cathodic reduction of selenium (VI), copper (II), platinum (IV), palladium (IV), bismuth, arsenic (V) ions, uranium (VI), as well as manganese dioxide suspension. It has been demonstrated that in the presence of the redox Ti (IV)–Ti (III) system, hard-to-reduce selenate ions can be reduced at room temperature. The catalytic action of the redox Ti (IV)–Ti (III) system has been reliably demonstrated, and the reaction mechanism has been established. In the electrochemical production of metal powders (Cu, Pt, Pd, Bi) at cathode current densities exceeding the limiting value, a portion of the current is irreversibly lost to the discharge of hydrogen ions. Consequently, the current efficiency (CE) for powder production does not exceed 80 %. We have established that in the presence of titanium (IV) ions, due to their catalytic action, the CE increases by more than 15 %. It has also been shown that during the cathodic polarization of hexavalent uranium its reduction to uranium (IV) in the presence of the catalyst increases by more than 50 %. The reduction of hard-to-reduce arsenate ions in the presence of titanium (IV) ions proceeds with high CE to the active trivalent state, and further reduction can proceed electrochemically. The cathodic reduction of a manganese dioxide suspension was investigated. In the presence of a catalyst — titanium (IV) ions, manganese in this dioxide is reduced to the divalent state with a current efficiency exceeding 90 %.

Host Engineering of Deep-Blue-Fluorescent Organic Light-Emitting Diodes with High Operational Stability and Narrowband Emission.

The realization of highly operationally stable blue organic light-emitting diodes (OLEDs) is a challenge in both academia and industry. This paper describes the development of anthracene-dibenzofuran host materials, 2-(10-(naphthalen-1-yl)anthracen-9-yl)naphtho[2,3-b]benzofuran (Host 1) and 2-(10-([1,1'-biphenyl]-2-yl)anthracen-9-yl)naphtho[2,3-b]benzofuran (Host 2), namely for use in the emissive layer of an OLED stack. A multiple-resonance thermally activated delayed serves as the blue fluorescence emitter and exhibits an initial luminance of 1000cd m-2 and long operational stability (i.e., time to decay to 90% of initial luminance) of 249h. Furthermore, a deep-blue OLED with an optimized top-emitting architecture with a high current efficiency of 154.3cd A-1, is fabricated and calibrated to a Commission International de l'Éclairage y chromaticity coordinate of 0.048. Moreover, the emission spectrum of this OLED has a narrowband peak at 476nm with a full width at half maximum (FWHM) of 16nm. This work provides valuable insights into the design of anthracene-based host materials and highlights the importance of host optimization in improving the operational stability of OLEDs.

Impact of Donor and Acceptor Modification on TADF and Roll‐Off Behaviors in Solution Processed OLED

AbstractUp‐conversion of triplet into singlet exciton in the emitting layer is believed to be one of the ways that thermally activated delayed fluorescent (TADF) materials may employ to reduce triplet exciton density hence preventing device quenching by triplet excitons. Yet, two donor‐acceptor type molecules; 5‐(4‐(4,6‐diphenyl‐1,3,5‐triazin‐2‐yl)phenyl)‐12‐(3‐(triphenylsilyl) phenyl)‐5,12‐dihydroindolo[3,2‐a]carbazole (SiPhCzTrz) and 5‐phenyl‐12‐(4‐(4‐phenyl‐6‐(3‐(triphenylsilyl) phenyl)‐1,3,5‐triazin‐2‐yl)pheny‐l)‐5,12‐dihydroindolo [3,2‐a]carbazole (SiTrzPhCz), which exhibited different TADF properties depending on the relative positions of their electron donor unit (PhCz) and electron acceptor unit (Trz), show opposite behaviors. These materials are used as sensitizer in phosphorescent solution‐processed organic light emitting diodes (s‐OLEDs) showing moderately high current efficiencies of 19.3 and 20 cd/A, respectively. SiTrzPhCz exhibits stronger TADF properties compared to SiPhCzTrz; however, these stronger TADF characteristics lead to a more pronounced efficiency roll‐off, mainly due to the longer residence time of excitons in SiTrzPhCz, leading to exciton quenching. In contrast, due to their twisted structures, the efficiency roll‐off is efficiently suppressed, particularly for SiTrzPhCz, when both materials are used as hosts. Their twisted structures promote aggregate‐induced emission and prevent aggregation‐caused quenching. Further analysis of exciton dynamics reveals faster decay rate for both singlet and triplet densities in SiPhCzTrz compared to SiTrzPhCz, indicated by its higher fast prompt emission, kFRET and knrT.

Creating highly efficient stretchable OLEDs with nanowavy structures for angle-independent narrow band emission

Stretchable organic light-emitting diodes (SOLEDs) have been the challenging class of OLEDs as they have limited processability to fabricate a design that can withstand external deformation. Herein, we demonstrated the highly efficient top-emitting geometrical stretchable OLED (GSOLED) by incorporating the prestretched elastomer with optical adhesive film. The experimental and theoretical characterizations verified the enhancement of device efficiencies with the light extraction phenomenon brought by nanowavy corrugated structures. Furthermore, GSOLED shows stability in stretchable conditions and displays narrower emission spectrum with improved color purity. The full width at half maximum (FWHM) of 21 nm shows narrowband emission with a high current efficiency and EQE of 221 cd A−1 and 39.50%. This work marks a significant step forward, providing unprecedented insights into the factors influencing device performance in current and future material systems for stretchable organic light-emitting diodes.

A local acidic environment at the copper/molten salt interface enabling the efficient CO2 to CO conversion

The electrochemical reactions highly rely on the chemical environments, however, this phenomenon remains poorly understood in nonaqueous electrolyte. Herein, we study the effect of the electrode chemical environments on the electrochemical reduction of CO2 in molten carbonate. Using a Cu foam electrode, an acidic (CO2-rich) environment is created to achieve the efficient direct reduction of CO2 rather than the indirect reduction of CO32–. The acidic environment promotes a selective CO production thermodynamically, achieving a high CO current efficiency of 99 % at a current density of 779–1039 mA cm−2 at 700 °C. The Cu foam electrode works stably over 100 h at 260 mA cm−2 with an overpotential of 304 mV. This work reveals the role of the local chemical environment at the electrode/molten salt interface in governing the product selectivity and energy consumption, which is helpful for designing efficient high-temperature CO2 electrolyzers.

High Current Efficiency Red Perovskite Light-Emitting Diodes Meeting Rec. 2020 Standard.

Cesium lead iodide light-emitting diodes (LEDs) are attractive for displays due to their Rec. 2020 red standard compliance. However, achieving high current efficiencies (CEs), which is important for displays, is challenging because their emission spectrum is near the tail of the photopic luminosity function. Substituting some iodine with bromine can improve CEs by enlarging the bandgap, but defects easily form in iodine-bromine mixed perovskites. Here, we successfully reduced defect formation by adding organic ammonium salts and zwitterions. The organic ammonium salts do not form low-dimensional perovskites under the hydrogen bonding interaction of zwitterions. Instead, they passivate the cesium vacancy by forming new hydrogen bonds after perovskite crystallization. This approach leads to a red perovskite LED with a high CE of 12.8 cd A-1 and a peak external quantum efficiency of 20.3%, meeting the Rec. 2020 standard. It can be extended to large-area devices (2500 mm2) without a significant efficiency loss.

Topologically Enhanced Charged Storage in Complex Particles for Redox-Flow Batteries

Self-assembled complex nanoparticles are promising charge carriers for energy storage and conversion systems. High specific capacities have been realized in these materials, which has been attributed to various factors such as their high surface area with complex topology and quantum effects caused by nanoscale dimensions. They have nevertheless found limited use in applications beyond metal-ion batteries. We have investigated the deployment of micron-sized FeSe2 particles with nanostructured spikes as charge carriers in redox flow batteries. These so-called “hedgehog” particles (HPs) were found to be dispersible in aqueous media, and displayed shear-thinning rheology in suspension, which facilitated operation in a flow cell. Suspensions of HPs exhibited redox activity around -0.88 V vs Ag/AgCl at pH 14, leading to a 1.0 V open circuit voltage when deployed as the negolyte with ferro/ferricyanide as the posolyte. High current efficiencies (> 97 %) during cycling, and a volumetric capacity of up to 1.4 mol e/L (~ 36.4 Ah/L) were attained. Mechanisms for capacity fade and potential strategies for its mitigation will be discussed.

Pulse electrodeposition of Ni–P alloy coatings from Watts baths: P content, current efficiency, and internal stress

Ni–P alloy has been used as a protective coating for mechanical parts, a surface material for electronic parts, and an electrocatalyst for water electrolysis. Ni–P alloy electrodeposition was performed by adding H3PO3 to Watts baths under four different types of pulse current conditions and compared with direct current (DC) electrodeposition. When the peak current density was kept constant and the off time was extended, the P content increased, and the current efficiency decreased. When the off time was extended while the average current density remained constant, the P content peaked. This is thought to be due to a change in the phosphorus precipitation mechanism from indirect to direct. The internal stress trend of the Ni–P electrodeposition was measured in-situ using a spiral contractometer up to about 20 μm thickness. The results confirmed that it exhibited internal tensile stress due to hydrogen desorption. As the current efficiency decreased, the internal tensile stress tended to decrease because some excess hydrogen was not desorbed and remained inside. The internal tensile stress could be remarkably reduced to half that of DC electrodeposition while maintaining a high current efficiency by reducing the frequency of pulse electrodeposition to accelerate hydrogen desorption, or by applying a reverse current to consume the electrons that induce hydrogen production.

Recovery of antimony from acidic and alkaline leaching solution of low-grade antimony ore by electrowinning process

With regards to the global continuous growth in consumption of base metals such as antimony (Sb), mining companies are currently looking to improve the productivity and extraction of Sb from low grade ore in order to economically process it. With this aim, in this study, an efficient protocol was developed to recover metallic Sb from the low grade Fe3Si2O5(OH)4. Sb3O6(OH). Sb2O3 ore of the Sefid-Abe mine in Zahedan province, Iran, utilizing selective acidic or alkaline leaching followed by Sb electrowinning. A process was developed to recover antimony from an Sb2O3 ore source, using selective acidic or alkaline leaching followed by antimony electrowinning. Sb could be leached with an efficiency of 85 % using 5 M NaOH and 87 % using 5 M hydrochloric acid/5 M sulfuric acid as the digestion solution at 80 °C for 8 h. The electrowinning process plays a significant role in recovery of highly pure Sb metal. Relying on this approach, a high deposition rate and current efficiency have been generated at a deposition potential 2 V at 30 °C (80 °C for alkaline medium). This was achieved by using anode electrode made of graphite and cathode electrode made of steel (two steel electrodes were used for alkaline electrowinning). Additionally, for acidic electrowinning, exploitation of Sb from the electrolyte solution was achieved by applying a current of 0.1 A, resulting in the highest yield equal to 89 %. On the other hand, for alkaline electrowinning, the highest efficiency corresponds to the current intensity of 0.5 A, which resulted in 97 % Sb extraction from the electrolyte solution. The XRD and ICP analysis performed for samples obtained from the electrolysis confirmed that the resulting antimony ingot has an exceptionally high purity.

Quantum-Dot Light-Emitting Fiber Toward All-In-One Clothing-Type Health Monitoring.

In the Fourth Industrial Revolution, as the connection between objects and people becomes increasingly important, interest in wearable optoelectronic device-based medical diagnosis is on the rise. Pulse oximetry sensors based on a fiber platform, which is the smallest unit of clothing, could be considered an attractive candidate for this application. In this study, red and green quantum-dot light-emitting fibers (QDLEFs) based on a 250 μm-diameter 1-dimensional fiber were successfully implemented, achieving high current efficiencies of approximately 22.46 mW/sr/A and 23.6 mW/sr/A and narrow full-width at half-maximum (FWHM) of about 33 nm, respectively. In addition, its omnidirectional flexibility was confirmed through a vertical and lateral bending test with 0.92% strain. By employing a transparent and flexible elastomer, a wearable pulse oximeter incorporating QDLEFs was successfully demonstrated for oxygen saturation level (SpO2) monitoring on finger and wrist. It was demonstrated to be washable, and could be operated for up to about 18 h. Due to the elastomer and bottom emission, it exhibited excellent wear resistance characteristics in a 50 cycle reciprocating test conducted at about 2180.43 kPa with 220-grit abrasive paper sheet. A theoretical investigation based on modified photon diffusion analysis (MPDA) modeling also determined that using narrow FWHM light sources, such as QDLEFs, improves the resolution and accuracy of SpO2 monitoring. Accordingly, the proposed QDLEF showed distinguished potential as an all-in-one clothing type pulse oximetry.

Enhanced separation of monovalent and divalent ions in high salinity wastewater by selective electrodialysis: Experimental investigation and performance prediction

To fulfill the industrial requirements of salt fractionation and recovery from saline wastewater, a two-chamber selective electrodialysis (SED) stack incorporating commercial monovalent selective anion exchange membranes was employed and investigated in this study. Three different initial concentration ratios of NaCl/Na2SO4, namely 1:1 (10 g/L:10 g/L), 3:1 (30 g/L:10 g/L), and 5:1 (50 g/L:10 g/L) were examined to simulate various scenarios of saline wastewater. The influence of applied current density on membrane selectivity and overall system efficiency was further evaluated. The results indicated that an increase in the NaCl fraction within the feed solution directly correlates with enhanced concentration and purity of Na2SO4 in the product, achieving purities exceeding 92 %. A lower current density contributed to improved concentration and purity of Na2SO4, whereas higher current densities were conducive to augmenting the concentration and purity of NaCl. Additionally, a linear correlation was observed between the volumetric water transport and NaCl migration. Through numerical simulations, the concentrations of Na2SO4 and NaCl in the effluent were predicted, facilitating a comparative analysis with the salt fractionation efficiency of commercial nanofiltration membranes. Subsequent assessments of energy consumption and current efficiency revealed that the SED system ensured high product concentration and purity at reasonably low energy consumption (0.22–0.28 kWh per kg NaCl) alongside a high current efficiency (83–89 %). These findings offer critical insights into the optimization of salt fractionation process and highlight its economic and technical feasibility for the sustainable management of industrial saline wastewater.