The synergistic effect of oleic imidazoline (OIM) and alkyl phosphate ester (APE) for corrosion inhibition of carbon steel in CO2-saturated brine solution was investigated by electrochemistry and weight loss measurements. The effectiveness of corrosion inhibition is correlated to their relative compact film of OIM and APE adsorbed on metal, which is further correlated to the self-assembled structure in solution and the adhesion parameters on the surface. The optimal ratio of OIM and APE for synergistic corrosion inhibition is equal to one. The adsorption of mixed inhibitors on the metal follows the Langmuir isotherm. OIM and APE with dominant hexagonal liquid crystals (H1) in the solution correlate to the incompact monolayer and bilayer on the steel surface. OIM/APE mixed corrosion inhibitor forms catanionic complexes with lamellar structure in solution, which correlates to compact film coverage on the metal surface and corrosion inhibition. The mechanism is further studied and correlated with their critical micelle concentration (CMC), surface tension, contact angle(θ), adhesion tension, and adhesion work (WA) in diluted solution and on the metal surface. The studies demonstrate that a correlation of corrosion inhibition to the self-assembly structure in solution and on the surface exists when the mixed surfactants are used as corrosion inhibitors.
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