Producing polyhydroxybutyrate (PHB) from agro-food processing waste has the potential to mitigate the global synthetic plastic pollution crisis and reduce greenhouse gas emissions. Additionally, it offers a promising solution to the challenges associated with high feedstock and production costs. This study aims to explore the use of two such wastes, non-recyclable fiber rejects (FR) (solid waste) and acid whey (AW) (liquid waste), as cost-effective and sustainable carbon sources for PHB production. Fiber rejects contains up to 50% carbohydrates that can be hydrolyzed to fermentable sugars. The AW is composed of lactose, lactic acid, fats, proteins, and mineral salts which could be used as carbon sources for PHB. The focus of this work was a comprehensive evaluation of substrate utilization, cell growth, and PHB inclusion in recombinant E. coli during the fermentation of various blends of acid whey and hydrolysate obtained from fiber rejects. Two approaches were investigated: i) produce FR hydrolysate and mix it with AW in various ratios (1:2, 1:1, and 2:1), and ii) use acid whey to replace water during the hydrolysis of FR. Combining acid whey with the hydrolysate achieved the highest PHB yield in a shorter duration compared to using only the hydrolysate. Replacing acid whey with water during the enzymatic hydrolysis of pretreated fiber rejects and utilizing it further for fermentation resulted in the highest PHB yield of 5.2 g/L, with a 45.4% PHB inclusion rate. Additionally, the inherent lactic acid content in acid whey eliminates the need for adding acetic acid to adjust pH levels during hydrolysis, thereby saving freshwater and acid.Graphical
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