Glass Fiber Research Articles

Investigation of thermolabile particles for debonding on demand in fiber reinforced composites

AbstractGlass fiber reinforced plastics (GFRP) are essential for lightweight design and are manufactured in high quantities. Since there is no suitable method for recycling, the GFRP are mostly grinded and used as filler at end of life. In this work, the well-known principle of debonding on demand is considered to enable feasible and value-retaining separation of glass fibers from the polymeric matrix. To this end, gas-releasing thermo-responsive substances (TRS) like carboxylic or amino acids are introduced to the composite to investigate their potential for causing delamination after heating. To promote sufficient fiber/matrix adhesion, the TRS are encapsulated with silica or immobilized on magnetite particles. Furthermore, the immobilization synthesis is scaled up by using a custom-made continuous flow reactor. Finally, a new sizing mixed for glass fiber spinning, containing the particles, is formulated. The experiments reveal that a maximum of 0.5 wt.% particles can be used in the sizing to coat the fibers. Although all tested samples show a significant organic functionalization, the particles functionalized with TRS do not trigger sufficient delamination at the current state of development.

Defect Detection of GFRP Composites through Long Pulse Thermography Using an Uncooled Microbolometer Infrared Camera.

The detection of impact and depth defects in Glass Fiber Reinforced Polymer (GFRP) composites has been extensively studied to develop effective, reliable, and cost-efficient assessment methods through various Non-Destructive Testing (NDT) techniques. Challenges in detecting these defects arise from varying responses based on the geometrical shape, thickness, and defect types. Long Pulse Thermography (LPT), utilizing an uncooled microbolometer and a low-resolution infrared (IR) camera, presents a promising solution for detecting both depth and impact defects in GFRP materials with a single setup and minimal tools at an economical cost. Despite its potential, the application of LPT has been limited due to susceptibility to noise from environmental radiation and reflections, leading to blurry images. This study focuses on optimizing LPT parameters to achieve accurate defect detection. Specifically, we investigated 11 flat-bottom hole (FBH) depth defects and impact defects ranging from 8 J to 15 J in GFRP materials. The key parameters examined include the environmental temperature, background reflection, background color reflection, and surface emissivity. Additionally, we employed image processing techniques to classify composite defects and automatically highlight defective areas. The Tanimoto Criterion (TC) was used to evaluate the accuracy of LPT both for raw images and post-processed images. The results demonstrate that through parameter optimization, the depth defects in GFRP materials were successfully detected. The TC success rate reached 0.91 for detecting FBH depth defects in raw images, which improved significantly after post-processing using Canny edge detection and Hough circle detection algorithms. This study underscores the potential of optimized LPT as a cost-effective and reliable method for detecting defects in GFRP composites.

Multifunctional composite electrolytes for mechanically-robust and high energy density carbon fiber structural batteries

Mechanically robust electrolytes with high ionic conductivity play an essential role in carbon fiber (CF) structural batteries that simultaneously store energy and bear mechanical loads. However, multifunctional composite electrolytes are rarely developed, especially for air-stable and safe structural Zn-ion batteries. Herein, a composite electrolyte GF-SPE is designed and fabricated by integrating ionic conductive poly(ethylene glycol) diacrylate (PEGDA)-based solid-state polymer electrolyte (SPE) matrix and glass fiber fabric (GF) reinforcement, which simultaneously exhibits mechanical robustness and high ionic conductivity, facilitating homogeneous Zn electrodeposition without obvious side reaction, such as dendrite growth, corrosion et al. Therefore, the symmetric cells Zn//GF-SPE//Zn cell can cycle stably for more than 800 h at 1 mA cm−2. The carbon fiber structural battery fabricated with composite structural electrolyte GF-SPE delivers a high energy density of 19.35 Wh kg−1 based on the total mass of the whole device and cycling stability over 1,000 cycles in extreme environments. Furthermore, the high capacity of structural Zn-ions batteries can be maintained when they withstand flexural stress of over 120 MPa. The in-situ mechanical-electrochemical testing further confirms the priority of structural Zn-ion batteries.

Influence of Battery Levels in Cordless LED Light-curing Units on Properties of Resin Cement and Glass Fiber Post Retention.

This study aimed to assess the impact of battery levels in single-peak and multi-peak lightcuring units (LCUs) on irradiance, and their effects on glass fiber post push-out bond strength to root dentin and the degree of conversion of dual-cure universal resin cement. Sixty bovine roots underwent endodontic treatment and were randomly distributed into 6 groups (n=10), formed by combining two LCUs (single-peak and multipeak) and three battery levels (100%, 50%, and 10%). A spectrophotometer measured irradiance (mW/ cm2) and spectral irradiance (mW/cm2/nm). Pushout bond strength (PBS) tests occurred at three root regions (cervical, middle, and apical), with optical and scanning electron microscopy for failure mode analysis. Degree of conversion (DC) was evaluated across the root regions. Data were analyzed using two-way repeated measures ANOVA and the Tukey HSD test. The Fisher exact test verified failure modes (α=0.05). As multipeak LCU battery levels decreased, emitted irradiance also diminished, with notable PBS reductions in the apical thirds. Failure modes were influenced by different conditions, primarily exhibiting mixed modes. Battery levels significantly impacted DC in the multipeak LCU, particularly in the cervical region, while the single-peak LCU exhibited DC reduction at the 10% battery level in the cervical region. Emitted irradiance, resin cement DC, and glass fiber post bond strength to root dentin may be influenced by varying cordless LCUs and battery levels.

Low‐velocity impact damage behavior of glass fiber reinforced composites with different crack propagation

AbstractGlass fiber‐reinforced resin matrix composites are widely used and studied for their good mechanical and impact resistance properties. In this paper, five glass fiber reinforced nylon 6 (PA6)‐based composites were prepared by mechanical blending combined with the molding process. The flexural strength, shear strength, pendulum impact strength, and low‐velocity impact properties of five composites were comparatively investigated. The crack extension modes of the composites were characterized and analyzed by light microscopy, scanning electron microscopy (SEM), and computerized X‐ray tomography (XCT), and the effects of different crack extension modes on the mechanical and impact resistance properties of the composites were researched. Experimental results show that: (1) Cracks in the composite material mainly exist in two expansion modes: transverse propagation parallel to the direction of fiber layup and longitudinal propagation perpendicular to the direction of fiber layup; (2) Different crack extension modes will cause different damage situations to the composites, however, the crack extension mode has minimal impact on the flexural, shear and pendulum impact strength of the composites; (3) The flexural and shear strengths of the composites co‐reinforced using fly ash and glass fibers were preferably 484.5 and 46.1 MPa; (4) The crack extension mode has a significant impact on low‐velocity impact performances of the composite material. The composite co‐reinforced with glass beads (GB) and glass fibers had the best impact resistance, with maximum impact force (Pmax), residual impact force (Pr), and absorbed energy (Ea) of 7015.2 N, 6273.6 N and 15.4 J, respectively.Highlights The propagation of cracks inside the composites was observed using SEM and XCT etc. A relationship between crack propagation mode and low‐velocity impact resistance of composites was established. The low‐velocity impact properties of composites are carefully analyzed.

Biocompatibility, thermal and mechanical properties of glass fiber‐reinforced polybenzoxazine composites as a potential new endodontic post

AbstractA novel dental fiber post from glass fiber‐reinforced polybenzoxazine (PBZ) composites was developed in this work. The essential properties, that is, chemical characteristics, thermal and biological properties of the PBZ composites were investigated for various glass fiber loadings (10.5, 23.7, 41.2 and 65.1 vol%). Finite element analysis (FEA) was also utilized to observe mechanical behaviors of the tooth model repaired with PBZ composite posts compared to a natural tooth model. The findings reveal that for the fiber‐reinforced PBZ composites not only their thermal properties were significantly improved, but they also showed enhanced cytocompatibility; we found a coefficient of thermal expansion of 12.8 ppm/°C and cell viability of 91.55 for the 65.1 vol% glass fiber‐reinforced PBZ composite. Moreover, samples reinforced with higher glass fiber loadings effectively resulted in the reduction of stress distribution in dentin observed from FEA suggesting protection againt root fractures. Restoration using the PBZ composite post showed the same stress patterns in the dentin‐composite resin‐post interface of the repaired tooth as in the natural tooth model. The results revealed that the glass fiber‐reinforced PBZ composites possess good thermal properties and mechanical behaviors which renders them suitable candidates for biocompatible dental materials.Highlights The glass fiber/polybenzoxazine (GF/PBZ) composites had nontoxic properties as evidenced through cell viability, growth and morphology studies. The thermal expansion of the GF/PBZ composite was similar to that of dentin, promoting adaptation at the dentin‐post interface. Mechanical behaviors evaluated by FEA of tooth model restored with GF/PBZ composite post were similar to those restored with commercial glass fiber post. The biocompatible GF/PBZ composite with good thermal and mechanical properties is a promising new candidate material as dental fiber post.

Thermal protective and hydrophobic coating on polyimide resin matrix composites surface for improved aging resistance

AbstractPolyimide composites are easily degraded in high temperature and high humidity environments for long service, which reduces their reliability and stability in aerospace, electronic components, weapons, and other fields. In this paper, the inorganic and organic multiphase double‐layer coating was prepared. The insulating layer was made of vinyl polysilazane resin as the base material and hollow glass microspheres as the filler. The hydrophobic layer consisted of polydimethylsiloxane as the base material, hollow phenolic microspheres, and nano‐TiO2 as the filler. The heat resistance, hydrophobic properties, and aging resistance of the coated polyimide resin matrix composites were studied. The results showed that the thickness of the double‐layer coating was about 200 μm. Under the 200°C thermal insulation test, the maximum temperature drop can be achieved at 59.7°C. After adding 5 wt% TiO2, the static contact angle of composites was increased from 86.2° to 127.7°. Significantly, the hydrophobic performance was improved by 48.1%, which was due to the construction of micro‐nano structures in the surface layer coating. In the accelerated hydrothermal aging tests, the bending properties of coated composite materials can be improved by 8.5%, 3.2%, and 8.7% in water, alkali, and acid environments, respectively. The moisture absorption of glass fiber and the pyrolysis of polyimide led to the degradation of the mechanical properties. The existence of heat‐resistant and hydrophobic coating could effectively eliminate this adverse effect, which was of great significance for polyimide composites to cope with various service environments.Highlights A novel coating consisting of thermal insulating and hydrophobic layers was developed on glass fiber reinforced polyimide composites (G/PI) composites. The maximum temperature drop of coating can be achieved at 59.7°C. The static contact angle of coated G/PI composites was increased from 86.2° to 127.7°. In the aging tests, the protective effect of the coating resulted in improved mechanical strengths of G/PI composites. The microscopic damage morphology was performed to analyze the anti‐aging properties of the coating.

Feasibility of underwater 3D printing: Effects of anti-washout admixtures on printability and strength of mortar

The dispersion and reduction in strength of concrete underwater pose significant challenges to advancing underwater 3D concrete printing technology. While employing anti-washout admixtures holds promise, there is a dearth of relevant research. Herein, a study using various potential anti-washout admixtures, such as micro silica (MS), nano silica (NS), glass fibers (GF), and hydroxypropyl methyl cellulose (HPMC), in mortar mixes was conducted. These mortar mixes were then printed underwater, and their performance in both fresh and hardened states was evaluated to develop underwater 3D printable mortars. The findings revealed that both MS and NS enhance the washout resistance, extrudability, and buildability of fresh mortar, while also improving the flexural, compressive, and bond strengths of hardened mortar. HPMC enhances underwater printability and bond strength, although it may negatively impact flexural and compressive strengths. GF exhibits adverse effects on underwater printability and mechanical properties and is incompatible with HPMC. Noticeably, the combination of MS, NS, and HPMC greatly enhances underwater printability (no dispersion and lowest extrudability/buildability variation coefficients) and mechanical properties (increasing flexural strength and bond strength by 21 % and 151 %, respectively). These findings led to the proposal of several mortar mixes deemed suitable for underwater 3D printing.

Qualitative surface roughness of lithium disilicate endo-crown for pulpotomized primary molars

Rehabilitation of pulpotomized primary molars with an appropriate restoration is essential for recovering function and safeguarding the durability of the treatment. This study aimed to assess and compare the surface roughness of stainless steel (ST) crowns, zirconia (ZR) crowns, fiberglass (FG) crowns, and lithium disilicate (LD) endo-crowns as a restoration for pulpotomized primary molars also, evaluating the surface roughness of their antagonists. Sixty pulpotomized primary mandibular first molars were used for qualitative surface roughness evaluation and divided into four groups (n = 15/group) according to the crown type (group-ST, group-ZR, group-FG, group-LD). While the other sixty sound, unprepared primary maxillary first molars were used for evaluation of their surface roughness against the tested crowns. Specimens’ preparation and cementation were carried out according to each crown type and manufacturer’s instructions. The surface roughness was done using a two-body wear test. The data were statistically analyzed. All tested crowns showed an increased change in surface roughness, except group-ZR, which had the least change in surface roughness after mechanical wear with no statistically significant difference(P = 0.681). All crown types significantly increased the surface roughness of their antagonists after mechanical wear, except group-ST which showed insignificant affection (p ≥ 0.05). Zirconia crowns and lithium disilicate endo-crowns had the least change in surface roughness compared to other groups while SSCs showed the least tooth loss in the antagonist enamel.

Comparison of the dynamic characteristics of GFRP, CFRP, and hybrid composites subjected to repeated low‐velocity impact

AbstractThe current study used the vacuum‐assisted hand lay‐up method (VAHLM) to manufacture glass fiber‐reinforced polymer (GFRP), carbon fiber‐reinforced polymer (CFRP), and glass/carbon fiber‐reinforced hybrid composites to examine the influences of fiber materials and hybridization on the repeated low‐velocity impact (LVI) responses. In this regard, the manufactured composites were exposed to repeated LVI loading at 3 m/s under 25.2 J impact energy, and thus dynamic characteristics such as total impulse, contact/bending stiffness, interaction time, peak force/displacement, and absorbed‐rebounded energies depending on the impact number were acquired. LVI tests were continued until penetration was observed in the composites, at which point the penetration threshold numbers for each composite type were acquired. Furthermore, the macro‐scale damage analyses depending on the impact number were gradually examined, and the impacts of hybridization and fiber material on the damage mechanisms were determined. The study found that GFRP, hybrid and CFRP composites had the highest impact resistance, respectively, and that glass fiber‐reinforcement is well‐suited for applications that require higher impact resistance. When the average penetration threshold numbers for the composites were examined, it was observed that GFRP composites had approximately five times higher penetration threshold numbers than CFRP composites and that hybrid specimens exhibited similar properties to CFRP composites in terms of impact resistance. This scenario was linked to the various deformation capabilities of glass and carbon fibers, and it was concluded that the high‐deformation capability of the fibers improved the penetration threshold numbers.Highlights Effects of hybridization and fiber material on LVI responses were examined. Fiber material has a significant influence on impact resistance. Penetration threshold number can be associated with the fibers' strain capability. The adhesion factor plays an active role in the damage of hybrid specimens.

Thermal Treatment Effects on Structure and Mechanical Properties of Polybutylene Terephthalate and Epoxy Resin Composites Reinforced with Glass Fiber.

In this study, two types of composites, polybutylene terephthalate (PBT) and epoxy resin (ER), reinforced with 20% of glass fiber (GF) are used as the comparative research objects. Their mechanical properties after thermal aging at 85~145 °C are evaluated by tensile strength and fracture morphology analysis. The results show that the composites have similar aging laws. The tensile strength of GF/PBT and GF/ER decrease gradually with the increase of aging temperature, while their elastic moduli are independent of the thermal treatment temperature. Scanning electron microscopy study of the fracture surface shows that separation of glass fiber from PBT and ER matrix becomes more obvious at higher aging temperature. The fibers on the matrix surface appear clear and smooth, and the whole pulled out GFs can be observed. As a main mechanical strength degradation mechanism, the deterioration of interface adhesion between the matrix and GF is discussed. A large difference in coefficients of thermal expansion of the matrix and GF is a main factor of the mechanical degradation.

An experimental investigation into crashworthiness of filament wound intra-yarn hybrid glass/jute epoxy composites tubes under quasi-static axial and lateral compression

The increasing demand for sustainable materials in the automotive industry has driven the research towards exploration of natural fiber composites for crash structures. This study investigates the quasi-static axial and lateral crushing behavior of hybrid glass/jute fiber epoxy tubes. Intra-yarn hybrid mixing ratios of jute and glass fibers were tested to evaluate the feasibility of using natural fibers as eco-friendly alternatives to traditional synthetic composites. A total of five different configurations were fabricated using filament winding process. The experimental results were analyzed for collapsing behavior, failure modes, and energy absorption characteristics. The hybrid epoxy tubes revealed fiber-matrix fracturing, local buckling, and delamination as three primary failure modes under crushing tests. The hybrid configuration with 25 % jute fiber and 75 % glass fiber demonstrated optimal crashworthiness performance, achieving the highest specific energy absorption (SEA) values of 15.85 J/g under axial loading and 2.96 J/g under lateral loading. The configurations with higher jute content of 50 % and 75 %, showed decreasing SEA and crush force efficiency (CFE) values, with brittle fracturing and delamination as dominant failure modes, indicating a trade-off between weight and energy absorption efficiency. The neat glass fiber configuration maintained nearly consistent CFE values of 0.55 and 0.56, between axial and lateral loadings respectively, demonstrating isotropic behavior in energy absorption. Conversely, the neat jute fiber configuration improved SEA to 12.14 J/g under axial loading but exhibited significant limitations under lateral loading, with SEA decreasing to 0.69 J/g. Visual examination of crushed samples highlighted local buckling in GF configurations and brittle fracturing in hybrid and neat jute fiber configurations. The scanning electron microscope (SEM) analysis provided detailed insights into the microstructural characteristics and failure mechanisms, highlighting the inter-laminar debonding between the jute and glass fibers in hybrid configuration. By evaluating the combined effects of hybridization and loading conditions, the present study contributes to developing eco-friendly and efficient materials for automotive safety, aligning with industry sustainability goals.

Tribological Characteristics of Fibrous Polyphthalamide-Based Composites.

The aim of this study was to investigate the tribological characteristics of commercially available high-strength polyphthalamide-based composites with great contents (30-50 wt.%) of both carbon and glass fibers in point and linear contacts against metal and ceramic counterfaces under dry friction and oil-lubricated conditions at various loads and sliding speeds. The lengths of both types of fibers were varied simultaneously with their contents while samples were fabricated from granules by injection molding. When loading PPA with 30 wt.% SCFs at an aspect ratio (AR) of 200, the ultimate tensile strength and the elastic modulus increased up to 142.7 ± 12.5 MPa and 12.9 ± 0.6 GPa, respectively. In the composites with the higher contents of reinforcing fibers PPA/40CCF and AR~1000, the ultimate tensile strength and the elastic modulus were 240 ± 3 MPa and 33.7 ± 1.9 GPa, respectively. Under the applied test conditions, a composite reinforced with 40 wt.% carbon fibers up to 100 μm long at an aspect ratio of ~1000 possessed the best both mechanical properties and tribological characteristics. One of the reasons that should be considered for improving the tribological characteristics of the composite is the fatigue wear mechanism, which is facilitated by the high filling degree, the strong interfacial adhesion, and the great aspect ratio for fibers. Under the oil-lubricated conditions, both friction coefficients and wear rates decreased, so such friction units could be implemented whenever possible. The reported data can be used as practical recommendations for applying fibrous polyphthalamide-based composites as friction unit components.

Influence of Gamma-Phase Aluminum Oxide Nanopowder and Polyester-Glass Recyclate Filler on the Destruction Process of Composite Materials Reinforced by Glass Fiber.

Recycling of composite materials is an important global issue due to the wide use of these materials in many industries. Waste management options are being explored. Mechanical recycling is one of the methods that allows obtaining polyester-glass recyclate in powder form as a result of appropriate crushing and grinding of waste. Due to the fact that the properties of composites can be easily modified by adding various types of fillers and nanofillers, this is one of the ways to improve the properties of such complex composite materials. This article presents the strength parameters of composites with the addition of fillers in the form of polyester-glass recyclate and a nanofiller in the form of gamma-phase aluminum nanopowder. To analyze the obtained results, Kolmogorov-Sinai (K-S) metric entropy was used to determine the transition from the elastic to the viscoelastic state in materials without and with the addition of nanoaluminum, during a static tensile test. The tests included samples with the addition of fillers and nanofillers, as well as a base sample without any additives. The article presents the strength parameters obtained from a testing machine during a static tensile test. Additionally, the acoustic emission method was used during the research. Thanks to which, graphs of the effective value of the electrical signal (RMS) were prepared as a function of time, the parameters were previously identified as extremely useful for analyzing the destruction process of composite materials. The values obtained from the K-S metric entropy method and the acoustic emission method were plotted on sample stretching graphs. The influence of the nanofiller and filler on these parameters was also analyzed. The presented results showed that the aluminum nanoadditive did not increase the strength parameters of the composite with recyclate as a result of the addition of aluminum nanofiller; however, its addition influenced the operational parameters, which is reflected in a 5% increase in the UTS value (from 55% to 60%).

Viscoelastic Performance of Bagasse/Glass Fiber Hybrid Epoxy Composites: Effects of Fiber Hybridization on Storage Modulus, Loss Modulus, and Damping Behavior

Abstract This study aimed to investigate the viscoelastic properties of bagasse/glass fiber multilayered hybrid reinforced epoxy composites, focusing on how fiber hybridization affects dynamic mechanical performance. Epoxy composites with various layering sequences, including all-glass (AG), all-bagasse (AB), bagasse-glass-bagasse (BGB), and glass-bagasse-glass (GBG), were fabricated and analyzed using dynamic mechanical analysis (DMA) to measure storage modulus (E'), loss modulus (E''), and damping factor (tan δ). The results showed that hybrid composites (GBG and BGB) experienced a decrease in storage modulus by approximately 25% compared to AG, indicating enhanced polymer molecular chain mobility and improved interfacial adhesion between bagasse fibers and the epoxy matrix. The glass transition temperature (Tg) was slightly lower in hybrid composites, with GBG at 61 °C and BGB at 60 °C, compared to 62 °C for AG. In terms of energy dissipation, AG exhibited the highest loss modulus peak at 62 °C, while AB showed the lowest with a Tg at 53 °C. The damping factor analysis revealed that AB had the highest damping peak (tan δ = 0.9) at 61 °C, although this occurred at a lower temperature than the AG composite (tan δ = 0.7 at 76 °C). These findings suggest that bagasse and glass fiber hybrid composites offer tailored viscoelastic properties, making them suitable for applications in automotive components, aerospace structures, and sports equipment.

Balancing the Mechanical and Electrochemical Properties of Multifunctional Composite Electrolyte for Structural Batteries

The pursuit of energy-efficient for electric vehicles and aircraft has driven the exploration of structural batteries. In the material-level design of structural batteries, electrode and electrolyte materials act as both load-bearing structures and energy storage elements. During these developments, carbon fibers with excellent mechanical and electrical conductive properties were used as electroactive materials and current collectors. However, most of these systems are combined with electrolytes without mechanical integrity (such as liquid or gel-type electrolytes), thus limiting the load-carrying performance of the battery. Currently the development of electrolytes for structural batteries remains challenging because the parameters enhancing electrochemical properties are often in contradiction with that for mechanical properties. In response to this challenge, the present study proposes a multifunctional composite electrolyte with balanced mechanical and electrochemical properties, which uses polyvinylidene fluoride (PVDF) as the matrix and metal-organic frameworks (MOF) modified glass fabric (MOF@GF) as the reinforcement. This study systematically investigates the following factors on mechanical and electrochemical properties of the composite electrolytes. Firstly, MOF with high specific surface areas and metal open sites onto the surface of glass fibers establishes a robust ion transporting network. With 20% MOF modified glass fiber and resin content 89%, the electrolyte exhibits high ion conductivity (1.74 × 10-3 S cm−1). In addition, by carefully controlling the resin content, a key parameter for fiber-reinforced composites, a delicate balance between mechanical strength and ionic conductivity can be achieved. Furthermore, interfaces were investigated, including glass fiber-MOF and MOF-PVDF interfaces, revealing the importance of effectively transfers stress and maintains structural integrity. Finally, these findings were combined to create a structural lithium metal battery that utilizes carbon fiber (CF) as the positive electrode and lithium metal as the anode. The resulting battery exhibits ultra-high tensile strength while maintaining a moderate capacity, ensuring normal operation under high voltage stress. This breakthrough discovery not only enhances the understanding of multifunctional composite electrolytes, but is also expected to promote further research and applications in the field of structural batteries. The promise of enhanced system electrolytes opens new avenues for lightweight design, space efficiency and expanded energy storage capabilities in electric vehicles and aircraft. Figure 1 . SEM images of (a) bare glass fiber. (b) MOF grown in-situ on glass fiber. (c) Single fiberglass within polymer matrix. (d) Cross section of the composite polymer electrolyte membrane. Figure 1

The Range of Influence across Commercial Glass Fiber Separators on the Cycling of the Zinc Metal Anode

Aqueous zinc-ion batteries (AZIBs) have attracted significant research attention due to their promising potential for large-scale energy storage applications in support of the rapid global growth of renewable wind and solar energy generation. However, challenges associated with the limited cycling life and low energy density of AZIBs persist as the critical limiting factors preventing their practical use in utility-scale energy storage applications [1]. Throughout zinc-ion research working to address these challenges, commercial glass fiber (GF) membranes are often used as the separator in studies investigating cathode, electrolyte, and anode designs [2]. Nevertheless, commercial GF membranes are available with a range of physicochemical properties, and the specific details of the selected membrane are often missing in published studies. In our work, we systematically compare Whatman™ GF separators (GF/A, GF/B, GF/C, GF/D, and GF/F) to assess the influence of the separator’s physicochemical properties (i.e., pore size and thickness) on the cycling life and cell-to-cell variability across multiple trials of Zn|Zn cells. Under constant current cycling, significant differences were observed in the cycling life and cell-to-cell consistency depending on the pore size and thickness of the GF separator [3]. In addition, our use of micro-computed X-ray tomography explores the associations between the separator’s pore size and zinc deposition morphology and provides visual identification of the failure mechanism corresponding with an overpotential collapse. The results of this work clarify the importance of GF separator selection and the separator’s influence to support the improvement of other cell components.

Improving the pozzolanic reactivity of recycled powders from retired wind turbine blades by removing the polymer phase through thermal treatment

By 2050, the world will accumulate a substantial 43.4 million tons of waste wind turbine blades. Utilizing the powder from grinding these waste blades as a new supplementary cementitious material (SCM) presents an optimal recycling solution and resource utilization. The powder primarily consists of both organic (polymer resin) and inorganic (glass fiber) phases. It is essential to remove the polymer phase to achieve improved pozzolanic reactivity of the glass phase. This removal was achieved through thermal treatment in this study. Based on thermogravimetric (TG) analysis, polymer removal temperatures were set at 550 °C, 600 °C, 700 °C, and 800 °C. The optimal temperature was identified as 550 °C for the highest activity in the alkaline solution. The impact of polymer removal on pozzolanic reactivity was analyzed through various tests including paste flowability, exothermic heat flow, compressive and flexural strength, mercury intrusion porosimeter (MIP), TG, and scanning electron microscope (SEM). For paste sample with 30 % replacement ratio, the experimental results show that, the removal of polymer phase is beneficial in achieving a 0.46-h shorter hydration induction period, 9.4 % higher flowability, 10 % less pore volume at 90 days, and 20 % higher compressive strength. This study confirms that the pozzolanic reactivity of recycled powders from retired wind turbine blades can be improved by removing the polymer phase, making the recycled powder a potential SCM. This research is crucial for developing a new recycling route for waste wind turbine blades.

Novel Application of Diffuse Coplanar Surface Barrier Discharge: Fast, Efficient and Controlled Surface Functionalization

Plasma chemistry is currently an interesting approach to surface modification of materials. In general plasma treatment is a fast process, affecting only the units of nanometers of the surface layer without altering the bulk properties. and has many potential benefits such as minimal waste and control of surface functionality. It represents a dry and environmentally friendly process that can achieve comparable results to wet chemical treatment. The research and development of plasma sources, mainly operating at atmospheric pressure, has been the main activity of the centre CEPLANT, Brno, Czech Republic for several decades. Our development is generally aimed at fast, efficient, and low-cost plasma treatments, easily implementable in industry, and flexibly responds to industrial requirements and current trends.One of our most versatile plasma source, the so-called Diffuse Coplanar Surface Barrier Discharge (DCSBD) has been developed for in-line surface modification of various materials, primarily for fabric materials. DCSBD produces a 0.3 mm thin layer of non-equilibrium, cold macroscopically diffuse plasma at atmospheric pressure (Fig. 1) in any working gas, including oxygen, hydrogen, or even water vapors. Due to its strongly non-equilibrium nature, operation at atmospheric pressure, and low temperatures, the DCSBD represents a unique plasma source suitable for surface modification of low-cost and temperature-sensitive materials [1-4].Unique results have been achieved in research on the practical application of flexible conductive layers on glass, with a focus on the deposition of transparent organic polymer coatings on ultra-thin flexible glass (UTFG). We have developed and optimized efficient and fast dry non-contact cleaning and activation of fragile and lightweight conductive glasses using DCSBD. The high-speed plasma treatment corresponding to the exposure times in the order of units of seconds leads to a synergistic balance between the efficient removal of impurities (carbohydrates) adsorbed on the UTFG surface and the formation of oxygen-based functional groups. Subsequent PEDOT:PSS-based coatings sprayed on plasma-treated UTFG surfaces achieve significantly higher electrical conductivity compared to the standard liquid-purified samples. This method combined with the unique properties of UTFG provides prospective results applicable in microelectronics, and optoelectronic devices like sensors or displays.In the field of composite materials research, we have discovered that plasma treatment of reinforcing fibers leads to improvement of the mechanical properties of laminated fiber-reinforced polymer (FRP) composites. Efficient functionalization of various commonly used reinforcement fibers (flax, aramid and glass) in atmospheric low-temperature DCSBD increases the interfacial adhesion at the fiber-matrix interface, which has a provable positive effect on the resulting mechanical properties.DCSBD plasma can also be utilized for the initiation of reducing chemical reactions. We have developed a simple and fast chemical-free fabrication method of 2D and 3D reduced graphene oxide (rGO) structures using an electrical plasma-triggered reduction & exfoliation of 3D porous graphene oxide (GO) aerogel-like materials [4] and also 2D GO paper-like films starting at temperatures not higher than 100 oC [5]. The plasma triggered the self-propagating reduction & exfoliation fast modification of GO into rGO, while the rGO structures retained their original shape without abrupt disintegration. We observed an approximately 105 fold decrease of the rGO paper resistivity compared to the unmodified GO paper. This novel method opens new opportunities for the production of conductive rGO and rGO-based composites for modern industrial applications.Innovative results were achieved in the fabrication of ZnO nanofibers by a novel calcination approach assisted by DCSBD. Exposition of the polyvinyl pyrrolidone/zinc acetate fibers to DCSBD before the thermal processing leads to the gentle low-temperature removal of organic material. Plasma pre-treated nanofibers are characterized by a smaller diameter and retain a defined fibrous structure during heat treatment. Moreover, the ZnO nanofibers prepared by a combination of plasma and heat treatment exhibited considerably higher photodegradation activity increasing with decreasing calcination temperature [6]. The low-temperature and high oxidation potential of plasma makes plasma-assisted calcination of the inorganic nanofibers an attractive alternative to conventional thermal annealing with potential application in optoelectronics or biosensors.The mentioned applications are only a small fragment of available cases of utilization of the DCSBD, which is now commonly established and applied in the field of surface modification of various materials (glass, metals, non-woven fabrics, polymers, paper, nanofibres) and biomaterials (seeds, grains, wood, natural leather).[1] M. Černák et al., Plasma Physics and Controlled Fusion 53 (2011) 1-8[2] R. Talviste et al., Surface and Interface 16 (2019) 2468-0230[3] T. Morávek et al., Open Chemistry 13 (2015) 236-244[4] R. Krumpolec et al., Flatchem 35 (2022)[5] F. Zelenák , Carbon N. Y. 215 (2023) 118436[6] V. Medvecká et al., Applied Surface Science, 581 (2022) 152384 Figure 1

Role of Glass Fiber in the Flow-Induced Crystallization of Poly(ether ether ketone)

Role of Glass Fiber in the Flow-Induced Crystallization of Poly(ether ether ketone)