The solidification process of FeCoNiCu1.5Al0.2 high-entropy alloy (HEA) with two FCC phases was modulated by three-dimensional (3D) ultrasounds with 20 kHz frequency and 22 μm amplitude. The statically solidified alloy was composed of a primary γ1 phase growing into coarse dendrites and a Cu-rich γ2 phase dispersed in interdendritic spacings. Once 3D ultrasounds were applied, the primary γ1 phase was refined into small equiaxed grains and the secondary γ2 phase was distributed around their grain boundaries. Based on the estimation of local sound pressure and undercooling, as well as acoustic spectra examination, it is concluded that transient cavitation was the dominant reason for the formation of tiny equiaxed γ1 phase by remarkably increasing local nucleation rate, which also promoted the generation of connected γ2 phase together with acoustic streaming effect. The yield strength, ultimate strength and total elongation for ultrasonically solidified alloy sample were simultaneously enhanced by 73 %, 54 % and 13 %, which were up to 605 MPa, 845 MPa and 35 % respectively. According to LUR tests and dislocation characterization, both hetero-deformation induced (HDI) strengthening and grain refinement strengthening contributed to the increase of yield strength, while the former mainly enhanced ultimate strength and ductility synergistically. This indicates that 3D ultrasonic solidification provides an effective approach to overcoming the strength-ductility trade-off for Cu-containing HEAs.
Read full abstract