Foam Structure Research Articles

Activated carbon-reinforced polyurethane composite foams with hierarchical porosity for broadband sound absorption

The generation of various noise has caused severe noise pollution issues across a wide frequency spectrum, urgently requiring the development of sound-absorbing materials. Herein, we introduce composite polyurethane (PU) foams incorporating extremely nanoporous activated carbon (AC) including both meso- and macro-sized pores as an eco-friendly sound-absorbing material with superior and broadband sound absorption capabilities. The composite foam absorbs 95.8 % of the incident acoustic waves in the 2,000–5,000 Hz frequency range, i.e., the most sensitive range for the human auditory system, far outperforming pristine PU foam, which absorbs only 70.6 %. We demonstrate that sound absorption properties can be fine-tuned by adjusting the pore type and content of the AC. Significantly, the optimized composite foam structure absorbs 100 % of the incident waves at a specific frequency of 2,550 Hz. Collectively, we propose a master curve for the sound absorption properties derived from various composite foams, demonstrating that the properties can be precisely predictable and subsequently used for designing the pore characteristics and content of AC. Incorporating AC can also improve the mechanical properties of foams through interfacial adhesion phenomena. Our methodology provides valuable insights into the fabrication of composite foams with tunable sound absorption properties as a promising solution to noise pollution.

Supramolecular metallic foams with ultrahigh specific strength and sustainable recyclability

Porous materials with ultrahigh specific strength are highly desirable for aerospace, automotive and construction applications. However, because of the harsh processing of metal foams and intrinsic low strength of polymer foams, both are difficult to meet the demand for scalable development of structural foams. Herein, we present a supramolecular metallic foam (SMF) enabled by core-shell nanostructured liquid metals connected with high-density metal-ligand coordination and hydrogen bonding interactions, which maintain fluid to avoid stress concentration during foam processing at subzero temperatures. The resulted SMFs exhibit ultrahigh specific strength of 489.68 kN m kg−1 (about 5 times and 56 times higher than aluminum foams and polyurethane foams) and specific modulus of 281.23 kN m kg−1 to withstand the repeated loading of a car, overturning the previous understanding of the difficulty to achieve ultrahigh mechanical properties in traditional polymeric or organic foams. More importantly, end-of-life SMFs can be reprocessed into value-added products (e.g., fibers and films) by facile water reprocessing due to the high-density interfacial supramolecular bonding. We envisage this work will not only pave the way for porous structural materials design but also show the sustainable solution to plastic environmental risks.

Fabrication of porous copper oxide nanostructure on nickel foam electrode by a co-precipitation method for non-enzymatic glucose detection

A novel porous copper oxide nanostructure on nickel foam (CuO/NF) electrode has been successfully prepared through a co-precipitation way. The porous CuO structure and nickel foam can be integrated into a three-dimensional ordered and hierarchal CuO electrode sensor. The porous CuO structure contains many loosely packed nanoparticles and the nanochannels, which are beneficial for providing more active sites for electrocatalytic oxidation–reduction reactions. The Cu(III)/Cu(II) pair plays an essential role, which completes the charge transfer during the electrochemically catalyzed reaction. Two Cu(III) ions obtain two electrons from one molecule of glucose, which completes two electron transfers to produce one molecule of gluconic acid lactone. The results of the actual detection of Fetal Bovine Serum indicate that the CuO/NF electrode produced could be utilized for the determination of actual samples.

Recent Advances in Ferroelectret Fabrication, Performance Optimization, and Applications.

The growing demand for wearable devices has sparked a significant interest in ferroelectret films. They possess flexibility and exceptional piezoelectric properties due to strong macroscopic dipoles formed by charges trapped at the interface of their internal cavities. This review of ferroelectrets focuses on the latest progress in fabrication techniques for high temperature resistant ferroelectrets with regular and engineered cavities, strategies for optimizing their piezoelectric performance, and novel applications. The charging mechanisms of bipolar and unipolar ferroelectrets with closed and open-cavity structures are explained first. Next, the preparation and piezoelectric behavior of ferroelectret films with closed, open, and regular cavity structures using various materials are discussed. Three widely used models for predicting the piezoelectric coefficients (d33) are outlined. Methods for enhancing the piezoelectric performance such as optimized cavity design, utilization of fabric electrodes, injection of additional ions, application of DC bias voltage, and synergy of foam structure and ferroelectric effect are illustrated. A variety of applications of ferroelectret films in acoustic devices, wearable monitors, pressure sensors, and energy harvesters are presented. Finally, the future development trends of ferroelectrets toward fabrication and performance optimization are summarized along with its potential for integration with intelligent systems and large-scale preparation.

Study on the Cross-Scale Effects of Microscopic Interactions and Mechanical Properties of Rigid Polyurethane Foam Driven by Negative-Temperature Environments.

In order to investigate the cross-scale effects of the interaction between the hard and soft segments of stiff polyurethane foam on the material's mesoscopic pore structure and macroscopic compression characteristics in various negative-temperature environments, this paper used molecular dynamics to calculate the interaction differences between hard and soft segments in different negative-temperature environments. The effects of various negative-temperature settings on the cell structure of stiff polyurethane foam were investigated using scanning electron microscopy and Image J software. Finally, macro experiments were used to determine the influence of a negative-temperature environment on the characteristics of stiff polyurethane foam (such as compressibility). The molecular simulation calculation results show that in a negative-temperature environment, decreasing temperature gradually increases the interaction between hard segment molecules and soft segment molecules, resulting in an increase in the molecules' modulus and cohesive energy density. The scanning electron microscope results reveal that a negative-temperature environment gradually increases the pore diameter of stiff polyurethane foam. The compression experiment findings demonstrate that, for the same service duration, the compressive strength in the -20 °C environment is 27.53% higher than that in the 0 °C environment. The study's findings reveal a microscopic mechanism for the following receiving alterations and toughness enhancement of rigid polyurethane foam throughout service in negative-temperature conditions.

Energy absorption characteristics of origami-folded thin-walled square tubes internally filled with graded polyurethane foam structures

Rigid polyurethane foam, known for its low density, lightweight, and excellent energy absorption properties, has been effectively employed to enhance the energy absorption capacity of origami-folded thin-walled square tubes filled with graded foam. In this study, quasi-static compression experiments and finite element simulations were conducted on 3D-printed origami-folded thin-walled tubes filled with graded foam. The impact of factors such as the number of folding layers, interlayer dihedral angles, wall thickness, and various foam densities on the energy absorption characteristics of these thin-walled tubes was analyzed. It was found that the incorporation of fold designs significantly improved the energy absorption properties of thin-walled tubes. Notably, origami tubes filled with positively graded foam outperform their negatively graded and single-density foam-filled counterparts in terms of energy absorption capability. The research underscores the excellent energy absorption properties of origami-folded thin-walled square tubes filled with graded foam, offering valuable insights for optimizing structures involving more intricate origami patterns and subsequent graded foam filling.Keywords

Flexible Iontronic Tactile Sensors Based on Silver Nanowire Electrode with Sandpaper-Roughened Surface and Ionic Liquid Gel Electrolyte with Porous Foam Structure for Wearable Sensing Applications

Flexible Iontronic Tactile Sensors Based on Silver Nanowire Electrode with Sandpaper-Roughened Surface and Ionic Liquid Gel Electrolyte with Porous Foam Structure for Wearable Sensing Applications

Improvement of Mechanical And Light Transmittance Properties of Foam Coated Curtain Fabrics

In foam coating, the main factors are the foam density of the coating material and the compatibility among foam structure, the coating material and the fabric surface. In this study, the results of breaking strength, breaking elongation, tear strength and light transmittance testing were compared according to the fabric structure, coating recipes, foam density and the coat layer viscosity statistically. The high yarn density of warp threads per unit length in polyester woven fabric leads to an increase in tensile strength. The best results in tensile strength and elongation at break experiments were obtained at coating recipe 4. As a result, the minimum light transmittance value was 1.0347 and the maximum light transmittance value was 1.12 by using coating recipe 4, respectively. Consequently, the low filler content, soft binder ratio and foam density had a positive effect on the mechanical and light transmittance properties of foam coated fabrics.

Structure and properties of self-extinguishing rigid polyurethane foam with inorganic filler

Structure and properties of self-extinguishing rigid polyurethane foam with inorganic filler

Enhancing Mechanical Performance of High-Density Polyethylene at Different Environmental Conditions with Outstanding Foamability through In-Situ Rubber Nanofibrillation: Exploring the Impact of Interface Modification.

In this study, we utilized in situ nanofibrillation of thermoplastic polyester ether elastomer (TPEE) within a high-density polyethylene (HDPE) matrix to enhance the rheological properties, foamability, and mechanical characteristics of the HDPE nanocomposite at both room and subzero temperatures. Due to the inherent polarity differences between these two components, TPEE is thermodynamically incompatible with the nonpolar HDPE. To address this compatibility issue, we employed a compatibilizer, styrene/ethylene-butylene/styrene copolymer-grafted maleic anhydride (SEBS-g-MA), to reduce the interfacial tension between the two blend components. In the initial step, we prepared a 10% masterbatch of HDPE/TPEE with and without the compatibilizer using a twin-screw extruder. Subsequently, we processed the 10% masterbatch further through spun bonding to create fiber-in-fiber composites. Scanning electron microscopy (SEM) analysis revealed a significant reduction in the spherical size of HDPE/TPEE particles following the inclusion of SEBS-g-MA, as well as a much smaller TPEE nanofiber size (approximately 60-70 nm for 5% TPEE). Moreover, extensional rheological testing revealed a notable enhancement in extensional rheological properties, with strain-hardening behavior being more pronounced in the compatibilized nanofibrillar composites compared to the noncompatibilized ones. SEM images of the foam structures depicted substantial improvement in the foamability of HDPE in terms of the cell size and density following the nanofibrillation process and the use of the compatibilizer. Ultimately, the in situ rubber fibrillation and enhancement of HDPE and TPEE interface using a compatibilizer led to increasing the HDPE ductility at room and subzero temperatures while maintaining its stiffness.

Three-dimensional graphene with the decoration of elemental sulfur-based sulfur-nitrogen dots for CO2 capture

Using a mild hydrothermal process, elemental sulfur was directly used to develop uniformly decorated sulfur-nitrogen (NS) dots on three-dimensional (3D) graphene. UV-Visible spectroscopy confirmed that hydrophobic elemental sulfur complexed with the primary amine in polyethylenimine (PEI) solution to form a hydrophilic sulfur-amine complex, and the resulting solution served as a nitrogen (N) and sulfur (S) source while improving dispersibility in GO solution. Hydrothermal treatment of aqueous GO and PEI-sulfur solution produces NS co-doped 3D graphene foam, while x-ray diffraction (XRD) and Raman spectroscopy results reveal GO reduction to graphene, and thermal properties are determined using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). X-ray photoelectron spectroscopy (XPS) confirms NS doping on graphene sheets in the foam structure, while scanning and transmission electron microscopy (SEM and TEM) revealed homogeneous dispersion of NS dots with an average size of 5 nm. The high dispersibility and compatibility of amine-sulfur in aqueous GO results in the formation of ultra-small, uniformly distributed NS dots on graphene layers, whereas the amount of S and N in PEI solution is easily controlled by adjusting the stoichiometric ratio. Furthermore, the textural properties of NSG-1 were determined, and the obtained BET surface area was 245 m2/g, while the pore volume and average pore size were 1.91 cm3/g and 31.1 nm, respectively. The developed NS-co-doped graphene exhibits a room-temperature adsorption capacity of 2.77 mmol/g at 1 bar, with faster kinetics and CO2/N2 capture selectivity of 16.45 and 9.19 at 0.1 and 1 bar, respectively.

Simulation of Mechanical Properties of Injection‐Molded Thermoplastic Foam Structures

This article presents an approach regarding the interlinking of simulation programs to determine mechanical properties of foamed polymers. The software Moldex3D is used to simulate the heterogeneous foam structure, which serves as a database for material modeling. This material modeling is performed with the software Digimat and evaluated using various modeling approaches. The material models are characterized on one side by a homogeneous structure and on the other by the simulated heterogeneous foam structure. In addition, different failure indicators are used and evaluated, which were originally developed for fiber‐reinforced materials. The simulation of the tensile test is carried out with the software Marc‐Mentat. Herein, local stresses and strains are calculated, which reach a maximum value due to the influence of the failure indicators. The results are used to show the extent to which the integration of the heterogeneous foam structure proves to be beneficial. It is additionally demonstrated that the applied failure indicators cannot be used for the prediction of maximum stress and strain simultaneously. Thus, for the time of this study, it is formulated to include both indicators to calculate the maximum stress and strain or to evaluate alternative approaches regarding failure prognosis.

Ultrasonic mode conversion for in-line foam structure measurement in highly aerated batters using machine learning

An ultrasonic-based method was developed to enable in-line measurements of foam structure parameters for highly aerated batters by mode conversion. Biscuit batters were foamed to different degrees (density: 364–922 g/L) by varying the mixing head speed and pressure. Density and foam structure changes were detected by efficient offline analytics (nref measurement = 96). Ultrasonic signal data were recorded using two ultrasonic sensors attached to an industry-standard tube. Mode conversion effects in the ultrasonic signals were obtained to predict the rheological parameters of the batters. The frequency range in which surface waves are expected was particularly suitable for detecting rheological changes in highly aerated batters. An ultrasonic-based, online-capable method for process monitoring was implemented and established regarding feature selection in combination with machine learning and 5-fold cross-validation. The developed ultrasonic sensor system shows high accuracy for online density measurement (R2 = 0.98) and offers decent accuracy for measurements of foam structure parameters (Bubble count: R2 = 0.95, Relative span: R2 = 0.93, Sauter diameter: R2 = 0.83). The main benefit of this novel technique is that integrating ultrasonic signal features based on mode conversion leads to a robust foam structure analysis, which has the advantage of being retrofitable into existing processes.

Preparation of tomato peel pomace powder/polylactic acid foams under supercritical CO2 conditions: Improvements in cell structure and foaming behavior

Polylactic acid (PLA) is an eco-friendly material that can help address the problems of petroleum depletion and pollution. Blending renewable biomass materials with PLA to create composite foams with a tunable pore structure, superior performance, and low cost is a green technique for improving the pore structure and mechanical characteristics of single PLA foams. PLA/TP composites were created using melted tomato peel pomace powder (TP), which has a lamellar structure, as a reinforcing agent. Then, the relationship between the vesicle structure, morphology, and properties of the PLA/TP composite foams produced through supercritical CO2 intermittent foaming were investigated. The findings revealed that TP considerably enhanced the rheological characteristics and crystalline behavior of PLA. The PLA/TP composite foam had a better cell structure, compression characteristics, and wettability than pure PLA. The expansion ratio of the PLA/TP composite could reach 18.8, and its thermal conductivity decreased from 174.2 mW/m·K at 100 °C to 57.8 mW/m·K at 120 °C. Furthermore, annealing before foaming decreased the average composite foam blister size from 110.09 to 66.53 μm, and the annealing process also improved compression performance. This study contributes to solving environmental difficulties and creating PLA foams with controlled bubble structures, uniform bubble sizes, and outstanding overall performance.

Magnetic-dielectric synergistic enhancement effect of anti-perovskite medium-entropy alloy nitride foams designed by lattice expansion engineering

A single-phase anti-perovskite medium-entropy alloy nitride foams (MEANFs), as innovative materials for electromagnetic wave (EMW) absorption, have been successfully synthesized through the lattice expansion induced by nitrogen doping. This achievement notably overcomes the inherent constraints of conventional metal-based absorbers, including low resonance frequency, high conductivity, and elevated density, for the synergistic advantages provided by multimetallic alloys and foams. Microstructural analysis with comprehensive theoretical calculations provides in-depth insights into the formation mechanism, electronic structure, and magnetic moment of MEANFs. Furthermore, deliberate component design along with the foam structure proves to be an effective strategy for enhancing impedance matching and absorption. The results show that the MEANFs exhibit a minimum reflection loss (RLmin) value of −60.32 dB and a maximum effective absorption bandwidth (EABmax) of 5.28 GHz at 1.69 mm. This augmentation of energy dissipation in EMW is predominantly attributed to factors such as porous structure, interfacial polarization, defect-induced polarization, and magnetic resonance. This study demonstrates a facile and efficient approach for synthesizing single-phase medium-entropy alloys, emphasizing their potential as materials for electromagnetic wave absorption due to their adjustable magnetic-dielectric properties.

Effects of Copper Foam Wall/Obstacles on the Deflagration-to-Detonation Transition

To investigate the process of deflagration-to-detonation transition (DDT) of the copper foam wall in the pulse detonation engine, detonation combustion experiments were carried out using ethylene and oxygen-enriched air (oxygen concentration: 40%) as fuel and oxidant. The effects of copper foam pore size, thickness, installation length, and structure on the flame acceleration were studied experimentally, as were the effects of blockage ratio and mixture equivalence ratio. The results show that among the four pore sizes selected, the 10 PPI case produces the fastest flame development on the porous flat wall. For conditions with successful detonation, the 10 PPI case reduces the DDT distance and time by 34.97 and 42.57%, respectively, compared with the 40 PPI case. Regarding the installation length of copper foam, it is found that copper foam with a large pore size (10 PPI) and a short installation length achieves stable detonation. The general structure of copper foam was also analyzed, including the porous flat wall, porous obstacle, and solid obstacle with the same installation length. These three structures effectively accelerate the initiation of detonation. Particularly, porous obstacles show more pronounced effects on flame acceleration than the commonly used solid obstacles. These results are instructive for optimizing the short-distance ignition ability of pulsed detonation engines.

Improved biological methanation using tubular foam-bed reactor

BackgroundPower-to-gas is the pivotal link between electricity and gas infrastructure, enabling the broader integration of renewable energy. Yet, enhancements are necessary for its full potential. In the biomethanation process, transferring H2 into the liquid phase is a rate-limiting step. To address this, we developed a novel tubular foam-bed reactor (TFBR) and investigated its performance at laboratory scale.ResultsA non-ionic polymeric surfactant (Pluronic® F-68) at 1.5% w/v was added to the TFBR’s culture medium to generate a stabilized liquid foam structure. This increased both the gas–liquid surface area and the bubble retention time. Within the tubing, cells predominantly traveled evenly suspended in the liquid phase or were entrapped in the thin liquid film of bubbles flowing inside the tube. Phase (I) of the experiment focused primarily on mesophilic (40 °C) operation of the tubular reactor, followed by phase (II), when Pluronic® F-68 was added. In phase (II), the TFBR exhibited 6.5-fold increase in biomethane production rate (MPR) to 15.1 (LCH4/LR/d)\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$$({\ ext{L}}_{{\ ext{CH}}_{4}}\ ext{/}{\ ext{L}}_{\ ext{R}}\ ext{/d)}$$\\end{document}, with a CH4 concentration exceeding 90% (grid quality), suggesting improved H2 transfer. Transitioning to phase (III) with continuous operation at 55 °C, the MPR reached 29.7 LCH4/LR/d\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$${\ ext{L}}_{{\ ext{CH}}_{4}}\ ext{/}{\ ext{L}}_{\ ext{R}}\ ext{/d}$$\\end{document} while maintaining the grid quality CH4. Despite, reduced gas–liquid solubility and gas–liquid mass transfer at higher temperatures, the twofold increase in MPR compared to phase (II) might be attributed to other factors, i.e., higher metabolic activity of the methanogenic archaea.To assess process robustness for phase (II) conditions, a partial H2 feeding regime (12 h 100% and 12 h 10% of the nominal feeding rate) was implemented. Results demonstrated a resilient MPR of approximately 14.8 LCH4/LR/d\\documentclass[12pt]{minimal} \\usepackage{amsmath} \\usepackage{wasysym} \\usepackage{amsfonts} \\usepackage{amssymb} \\usepackage{amsbsy} \\usepackage{mathrsfs} \\usepackage{upgreek} \\setlength{\\oddsidemargin}{-69pt} \\begin{document}$${\ ext{L}}_{{\ ext{CH}}_{4}}\ ext{/}{\ ext{L}}_{\ ext{R}}\ ext{/d}$$\\end{document} even with intermittent, low H2 concentration.ConclusionsOverall, the TFBR’s performance plant sets the course for an accelerated introduction of biomethanation technology for the storage of volatile renewable energy. Robust process performance, even under H2 starvation, underscores its reliability. Further steps towards an optimum operation regime and scale-up should be initiated. Additionally, the use of TFBR systems should be considered for biotechnological processes in which gas–liquid mass transfer is a limiting factor for achieving higher reaction rates.

Performance improvement of building-integrated photovoltaic panels using a composite phase change material-carbon foam heat sink: An experimental study

Building-integrated photovoltaic (BIPV) panels are important for enhancing building self-power generation, promoting sustainable energy practices, and reducing dependence on the grid. Nevertheless, the efficiency and output power of these panels are negatively affected by the temperature increase caused by incident solar radiation. Thus, the present study introduces an innovative paraffin/carbon foam composite phase change material for efficient thermal management of building-integrated photovoltaic panels. Through indoor and outdoor experimental tests, the study evaluated and compared the performance of the proposed system. This system integrates a PV panel with an RT-55 phase change material and carbon foam structure (BIPV-PCM-CF) and was compared to three other cases, including a naturally cooled free PV panel, a building wall integrated PV panel to simulate conventional building-integrated photovoltaic system (BIPV), and a PV panel integrated with only RT-55 paraffin wax as the phase change material (BIPV-PCM). The study found that integrating the PV cell into building walls (BIVP) increased its temperature by 9.61 °C and decreased generated power and efficiency by 5.11 % and 10.95 %, respectively, compared to the free PV panel. On the other hand, the BIPV-PCM panel reduced module temperature by 18.1 °C but could not solidify the needed amount of PCM during the nighttime. The BIPV-PCM-CF panel, which incorporated carbon foam with PCM, outperformed the other systems, producing a cooling performance of 22.94 °C and increasing electricity generation and system efficiency by an average of 12.64 % and 27.35 %, respectively, compared to the free PV panel. These findings highlight effective strategies to promote sustainable energy practices, improve the electric performance of BIPV panels, and reduce dependence on non-renewable energy sources in buildings.

On thermal and strain-rate dependences of polymethacrylimide (PMI) foam materials

Polymethacrylimide (PMI) foams exhibit great potentials in engineering applications thanks to its outstanding lightweight and superior mechanical properties. However, the temperature and loading rate can greatly affect its mechanical behaviors, which are the key factors in analysis and design of the PMI foam structures for practical applications. Unfortunately, there is lack of fundamental data and constitutive models available concerning the elastic-plastic properties of the PMI foam in various stress states at different ambient temperatures and different strain rates. Therefore, this study aims to fill this knowledge gap by generating basic experimental data and providing a generic modeling solution for PMI foam materials and structures. To better reflect the actual service conditions in practice, different stress states are considered under different temperatures and strain rates. The cyclic loads are applied to characterize the actual mechanical responses of the PMI foam where the initial and subsequent yield surfaces were calibrated and analyzed. Following the experimental results, the elasticity, plasticity, viscosity and damage of the PMI foam are investigated thoroughly, especially for the initial and subsequent yielding behaviors. Further, the thermal and strain rate dependent constitutive models are established and calibrated based on the in-house experimental data for finite element (FE) modeling. A novel damage model is proposed to replicate the phenomenon of the stiffness degradation in compression. It is found that accurate predictions on the mechanical responses of PMI foam can be achieved under different temperatures and different strain rates. This study is anticipated to provide fundamental experimental data and effective constitutive models of PMI foams for real engineering applications, such as lightweight design of sandwich structures under some harsh conditions.

Effects of carboxymethyl cellulose concentration on mechanical, viscoelastic properties, and thermal properties of starch/plant fiber foaming tableware materials with foam structure

In this study, a novel bio-based composite of starch/plant fiber foaming tableware material was prepared by the hot-pressing foaming method. The influence of the content of carboxymethyl cellulos (CMC) as a new type of film-forming agent filler on the properties of foam materials was systematically investigated. The results showed that the foam material with 10 wt% CMC had excellent cell morphology and uniform cell size (the average cell size reached the minimum value of 465.7 μm), relatively high porosity (57.01%), and excellent thermal insulation properties (thermal conductivity: 0.0541 W/m·K). The tensile strength of foam increased from 4.289 MPa for 0 wt% CMC to 5.714 MPa for 10 wt% CMC loading. Similarly, the flexural strength also increased from 11.609 MPa to 15.719 MPa for the foam material with 10 wt% CMC. The thermal stability and viscoelastic properties of the foam material reached the highest after adding 10 wt% CMC. In addition, the increase of CMC content is beneficial to improve the oil resistance and biodegradability of the material. The research shows that CMC is an effective filler to improve the properties of starch/plant fiber foaming tableware materials, which can greatly promote the development of bio-based polymer foam materials.