Flow In Microchannel Research Articles

Characterization of the Dynamic Flow Response in Microfluidic Devices.

The purpose of this study is to characterize the dynamic response of fluid flow in microchannels, which can show significant delay times before reaching steady flow conditions. Two main sources of these delays are numerically and experimentally investigated, the hydraulic compliance which originates from the flexibility of the system components (microchannel, tubing, syringe, etc.), and the compressibility of the liquid dead volume in the setup, also known as the "bottleneck effect". A fluid-structure interaction model is presented for the compliance of rectangular PDMS microchannels that is used to form a numerically based relation for the compliance as a function of the pressure and geometry. This relation is successfully able to predict the dynamics of the flow inside PDMS microchannels in stop-flow experiments. The time delays associated with the bottleneck effect is also shown when using different syringe volumes, microchannel resistances, and liquid types. In these tests, the bottleneck effect has a much larger effect compared to the compliance of the PDMS microchannels. This is true even when using softer PDMS by increasing the monomer-to-curing agent mixing ratio. The characterization that is presented here allows for a simple analysis of microfluidic networks using the hydraulic-circuit approach.

A microfluidic approach for controllable synthesis of TiO2 submicrospheres

TiO2 submicrospheres are used in dye-sensitized solar cells and Li-ion batteries to enhance energy conversion efficiency and volumetric performance. In this study, a microfluidic chip was designed for the realization of the continuous controllable synthesis of TiO2 submicrospheres. The chip utilizes two T-channels to discrete dispersed phases into droplets, and a Y-channel to fuse the two dispersed phase droplets. The droplets generation process, the influencing factors of droplet length and the fusion process of droplets were investigated. The effects of the flow rate ratio of titanium oxysulfate and ammonia solutions, microchannel geometrical profiles including the Y-channel entrance angle on the size of the synthesized TiO2 were studied. The length of the generated droplets was found to decrease with increasing continuous-phase flow rate, and increase with increasing dispersed-phase flow rate and microchannel cross-section area. When the flow rate ratio of titanium oxysulfate solution and ammonia solution was 1:1, the average diameter of TiO2 spheres synthesized was the smallest, around 300 nm. Increasing the microchannel cross-section and Y-channel entrance angle were beneficial in obtaining larger TiO2 submicrospheres. This proposed microfluidic strategy has the potential for applications required continuous synthesis of TiO2 submicrospheres with controllable sizes.

An analytical gradient method to model interfacial heat and mass transfer in multi-field CFD codes

Phase change at the interface between a liquid and a gas, commonly referred to as bulk condensation/boiling or interface condensation/boiling, is often overshadowed by wall condensation/boiling. However, interfacial phase change plays a critical role in various industrial applications, including boiling flows in microchannels and boiling liquid metal flows. In this article, we introduce a novel analytical model based on the gradient method. This model accounts for interfacial phase change within multi-field codes. It is validated against both analytical and experimental cases involving bulk boiling, demonstrating excellent agreement. Notably, the mesh convergence aligns with the methods employed in single-fluid codes. Additionally, we propose a hybrid approach that combines the high accuracy of this model with the computational efficiency of dispersed methods.

Development of a sensor for liquid film thickness measurements during annular flow in microchannels

Development of a sensor for liquid film thickness measurements during annular flow in microchannels

Numerical Simulations of Flow and Heat Exchange in Zigzag-Shaped Microchannels

Cooling of electronic components is of great importance currently. One of the most important methods of integrated circuit cooling is the use of microchannel heat sinks. The aim of this work is to analyze the cooling capacity of zigzag shaped microchannels. The heat exchange for four different microchannels was tested depending on the flow rate of the cooling liquid (water) and the temperature of the cooled element. The system of differential equations that describe fluid flow and heat transport is presented in the paper. The equations were solved using the finite volume method. The work showed that both the increase in the number of zigzag sections and the increase in the flow velocity cause an increase in the flow resistance. In contrast, an increase in the temperature of the cooled element causes a decrease in fluid viscosity, which results in a decrease in flow resistance. From the point of heat exchange, both the increase in the number of segments, the flow rate, and the temperature of the cooled element increase the cooling capacity of the microchannel. Research shows that zigzag shaped microchannels are excellent cooling elements, especially for geometrically small heat sources such as electronic components.

Unsteady numerical calculation of flow boiling heat transfer in microchannels with Kagome structures

A three-dimensional microchannel flow boiling model was developed based on the VOF model and the Lee model, and the flow and heat transfer in microchannels with Kagome structures were numerically simulated. The characteristics of bubble flow patterns, gas phase distribution, and heat transfer were analyzed under the heat fluxes of 5–8 MW/m2 and flow velocities of 0.2–0.5 m/s. The results show that at a flow velocity of 0.5 m/s, the disturbances caused by fluid impact on the Kagome structure result in bubble break-up, effectively suppressing the formation of large bubbles. However, at a flow velocity of 0.2 m/s, bubbles tend to be adhered on the surface of the Kagome structure, causing local blockage and deteriorating heat transfer. Compared to the flow velocity of 0.5 m/s, the average heat transfer coefficient in the microchannel decreases by up to 75.4 % and the pressure loss decreases by 45.38 % at the flow velocity of 0.2 m/s.

Predictive Model for Cell Positioning during Periodic Lateral Migration in Spiral Microchannels.

The periodic lateral migration of submicrometer cells is the primary factor leading to low precision in a spiral microchannel during cell isolation. In this study, a mathematical predictive model (PM) is derived for the lateral position of cells during the periodic lateral migration process. We analyze the relationship of migration period, migration width, and starting point of lateral migration with microchannel structure and flow conditions and determine the empirical coefficients in PM. Results indicate that the aspect ratio of the microchannel and the Reynolds number (Re) are key factors that influence the periodicity of the cell lateral migration. The lateral migration width is jointly affected by Re, the cell blockage ratio, and the microchannel curvature radius. The inlet structure of the microchannel and the ratio of the cell sample to the sheath flow rate are critical parameters for regulating the initial position. Moreover, the structure of the pressure field at the inlet constrains the distribution range of the starting point of the lateral migration. Regardless of whether the particles/cells undergo 0.5, 1, or multiple lateral migration cycles, the lateral positions predicted by PM align well with the experimental observations, thus verifying the accuracy of PM. This research helps to elucidate the characteristics of periodic lateral migration of cells in spiral microchannels and can provide practical guidance for the development and optimization of miniature spiral microchannel chips for precise cell isolation.

Heat and mass transfer analysis of s-PTT nanofluid in microchannels under combined electroosmotic and pressure-driven flows with wall slip using the homotopy perturbation method

The heat and mass transfer of the electroosmotic flow in microchannel transporting viscoelastic nanofluid is investigated considering Brownian motion of nanoparticles and slip boundary conditions. The simplified Phan-Thien-Tanner model is employed to describe the rheological behavior of fluid and the nonlinear Navier model with non-zero slip critical shear stress is considered at walls. The governing nonlinear momentum, mass, and heat transfer equations are solved using the Homotopy Perturbation Method. The study reveals that increasing the fluid elasticity, nanoparticle concentration, and size significantly enhances the flow rate, heat and mass transfer. Additionally, elasticity and Reynolds number decrease the friction factor. Reducing the double-layer thickness and increasing the Reynolds number lead to higher flow rates and fluid velocities. Notably, the findings emphasize the critical role of the slip conditions on the Sherwood and Nusselt numbers.

Compressibility effects in microchannel flows between two-parallel plates at low reynolds and mach numbers: Numerical analysis

Under certain circumstances, flow in microchannels can exhibit compressibility effects even at Reynolds numbers (Re) around (below 2,300) and low Mach numbers (below 0.3). This is particularly true for gases, especially when the flow undergoes significant pressure changes or acceleration within the microchannel. This study investigates the compressibility effects encountered in two-parallel plates microchannels at these low Reynolds and Mach numbers, due to the high-pressure drop associated with the small scale of the microchannels. This uncommon flow is characterized by an exceptionally small channel diameter-to-length aspect ratio (∼10–3), resulting in a friction coefficient that deviates from the typical value for laminar flow between parallel plates (f = 96/Re). Both steady and transient effects on the flow field are examined under low Re subsonic flow, assuming continuum behavior. The ideal gas equation is used to model gas density, while the isothermal Tait-Murnaghan equation models liquid density. For gases, compressibility effects are observed primarily when the inlet pressure ratio exceeds 0.1. The results show that these effects are less pronounced for liquids, even at elevated inlet pressure ratios. Additionally, a flow delay across the channel exhibits a first-order transient response. For liquid flow, this effect depends on the channel resistance, the total fluid volume within the channel, and the liquid's bulk properties, rather than the inlet pressure ratio.

Analogical elucidation of dusty‐hybrid nanofluid flow through the microchannel: An unsteady case

AbstractThis work is the exploration of unsteady flow of dusty fluid in the horizontal microchannel when the channel plates are susceptible to linear radiation. The flow of the dusty fluid is in the existence of magnetic field. Along with dusty fluid, there are immersions of two different types of nanoparticles namely ferrous oxide and silver . The study gives the comparison of nanofluid phase with dusty fluid phase; hybrid nanofluid phase with dusty fluid phase separately. The modeled partial differential equations are non‐dimensionalized and pdsolve command of Maple software tackles these formed partial differential equations directly. Comparative study of nanofluid‐dusty fluid and hybrid nanofluid‐dusty fluid for the flow in microchannel is to elucidate the fact of heat transfer enhancement upon appropriate insertion of nanoparticles in the base fluid; especially the nanoparticles possessing paramagnetic effect for the better performance on the application of the magnetic field. Results deduce that the fluid flow and heat transmission are known to progress with time. Also, the fluid phase is known to reach the steady state earlier than the dust phase. The nanoparticle volume fraction is known to deplete the temperature in both the hybrid fluid phase and nanofluid phase. The particle concentration parameter diminishes the velocity profile, both for fluid phase and dust phase.

Exploring fluid flow in microchannels with branching and variable constrictions

Exploring fluid flow in microchannels with branching and variable constrictions

Experimental study of subcooled flow boiling in microchannel heat sinks integrated with different embedded pin fin arrays microstructures

The optimized microchannel heat sinks could enhance flow boiling for effectively tackling the electronics cooling. The flow boiling experiment for three microchannel heat sinks integrated with different layouts of entrenched pin fins is conducted at flow rate of 273.6–456 kg/(m2.s) and inlet subcooling of 35∼50 K. The overall/local heat transfer features, pressure drop and boiling mechanism are studied. The hybrid pattern presents earliest initial boiling and lower superheat than the microchannel heat sink with uniform pin fins arrangement at moderate and large flow rates. The trend of overall and local HTC (heat transfer coefficient) is similar, which occurs peak at onset nucleation boiling, and then decreasing with increasing heat flux. At the largest flow rate, the hybrid pattern exhibits 2.7–3.5 times peak HTC promotion than other patterns. As for lowest flow rate, the hybrid pattern does not manifest remarkably superior performance due to downstream vapor cores clogging effect. The hybrid pattern shows largest pressure drop, and the smaller inlet subcooling manifests inferior heat transfer and resistance performance. The comprehensive performance factor (CPF) is proposed, and the pattern with uniform small-sized pin fins shows optimal CPF especially for low flow rate, which is considerable compared with the reference heat sink structures until high heat flux. This study may provide some insight into the design of microchannel for flow boiling heat dissipation.

Irreversibility analysis in an electro‐osmotically driven flow using ternary hybrid nanofluids in a microchannel with a porous material

AbstractFlow enhancement is one of the most significant challenges in microfluidics with extremely low permeability. Based on this, electrokinetics remediation for the double‐layer flow of hybrid ternary nanofluid is proposed based on the transport of ions under constant pumping pressure. The entropy generation volumetric rate relation is also modeled. The nonlinear system of equations is formulated, solved, and validated numerically by the collocation method and shooting Runge–Kutta method. Results are shown graphically to explore the impacts of governing parameters, such as the Darcy parameter, viscosity index, electrokinetic, and Joule heating effects, on the velocity, temperature, entropy, and Bejan number profiles. The flow and heat transmission in microchannels may be significantly changed and controlled by the electric double layer. The findings show that as the electrokinetic parameter's magnitude increases, the flow is slowed down, and thermal dispersion is impeded by nanoparticle collisions, which lowers the velocity field and heat transfer profile.

Can boundary slip destabilize rotating microchannel flows?

Deviation from the traditional no-slip boundary condition due to factors like surface roughness and wettability is of paramount importance in microfluidics and nanofluidics, as it is attributable to its significance in drag reduction, flow control and enhancement and improved mixing. Augmentation in mixing, in turn, is known to strongly correlate with potential instabilities in the flow structure. Reported research studies indicate that slip is an inherent flow stabilizer in microfluidics, to the extent that with sufficient slip, the flow becomes linearly stable against all wavelike disturbances for all wavelengths and Reynolds numbers [“The linear stability of slip channel flows,” Phys. Fluids 34,074103(2022)]. Contrary to such intuitive proposition, here we show that slip effects can destabilize microchannel flows under spanwise rotation, delving on the interplay of rotational forces and slippery hydrodynamics. Our results reveal that increasing the slip length decreases the critical rotation speed, indicating lower rotational effort required to destabilize the flow, whereas the critical Reynolds number for the flow remains effectively unaltered for different slip lengths in a spanwise rotating system. As the slip length increases progressively, the critical rotation number (dimensionless rotational speed) for the onset of instability decreases further, then remains constant up to a certain limit, and subsequently declines with additional enhancement in the slip length. This indicates the potential for deploying customized hydrophobic (slippery) substrates to facilitate transitions from stable to unstable modes by simple tuning of the rotational speed—a paradigm that offers great promise in various applications ranging from materials synthesis to biomedical technology.

Kinetic model of multi-component polyatomic gas mixture considering internal energy excitation

In this paper, a kinetic Boltzmann model equation with internal degrees of freedom is established for thermodynamic non-equilibrium multi-component polyatomic gas mixture by using continuous energy levels to deal with rotational energy and vibrational energy. The normalization and conservativeness of the kinetic model are analyzed and proved. Then, numerical algorithm and wall boundary conditions for solving the model equation are given. Then, normal shock-wave structure flow problem and pressure/temperature gradient driven micro-channel flow problem for the two-component gas mixture are used to verify the reliability of the model. The simulation results are in good agreement with those obtained by other methods, which verifies the reliability of the model and algorithm in this paper. Finally, taking 25 N attitude control engine two-dimensional profile as the object, the study for two-dimensional profile nozzle internal and external mixed flow problem is carried out, and the influence of different inlet rarefaction levels on the molecular transports of mixed flow field and the molecular transport phenomena of mixed flow field with different number of components are discussed.

Measuring the polarized complex forward-scattering amplitudes of single particles in unbounded fluid flow: CAS-v2 protocol.

A detailed protocol for measuring the complex forward-scattering amplitude S(0°) of single particles, the Complex Amplitude Sensing version 1 (CAS-v1), has recently been developed and used for characterizing environmental particles. However, interpretations of the S(0°) data need a priori assumptions on the particle's shape, and applications of the method have mostly been limited to the particles suspended in liquids. Here, we thoroughly upgrade the CAS technique to perform quality-controlled S(0°) measurements at two independent polarizations for particles suspended in gases and liquids. The polarization-resolved S(0°) sensing constrains the particle's shape and improves the physical interpretability of data. An optical coherence backscattering detection technique enables non-invasive yet precise constraints of the particle's location in the sensing region, realizing precise S(0°) measurements even for aerosol particles introduced via a gas jet without using a flow microchannel. The CAS-v2 protocol proposed here will be useful as a fast yet detailed particle measurement technique for laboratory and field studies.

Three-dimensional numerical investigation on flow and heat transfer characteristics and multi-objective optimization of interconnected microchannels

The interconnected microchannel demonstrates excellent performance in enhancing flow heat transfer. However, the optimal width of the interconnecting slot has not been thoroughly investigated. To address this gap, this paper numerically simulates the three-dimensional flow and heat transfer of interconnected microchannels featuring varied slot widths and channel depths. The investigated slot widths range from 50 to 1000 μm and depths of 100, 200, and 300 μm. Evaluation of overall performance encompasses heat transfer and flow characteristics such as average wall temperature, heat transfer coefficient, thermal resistance as well as pressure drop. It is the interconnected slots that interrupt the velocity and thermal boundary layers, contributing to enhanced heat transfer. Furthermore, the back propagation neural network and non-dominated sorting genetic algorithm-II are utilized for multi-objective optimization of thermal resistance and pressure drop. The technique for order preference by similarity to an ideal solution (TOPSIS) method combined with the entropy weight method is employed to select the compromise optimal solution from the Pareto optimal solutions. The optimized slot widths are 369, 424, and 167 μm for channel depths of 100, 200, and 300 μm, respectively. This research provides data support for the optimization design and engineering manufacturing of interconnected microchannels.

Effect of Fluid Viscosity on the Deposition of Colloidal Particles in an Expansion-Contraction Microchannel Flow

Effect of Fluid Viscosity on the Deposition of Colloidal Particles in an Expansion-Contraction Microchannel Flow

Hydrodynamic characteristics of detachment length and flow mapping in T-junction circular microchannel

This study investigates the droplet formation process in T-junction circular microchannels, emphasizing the influence of wetting properties and contact angles under various operating conditions. A coupled Volume-of-Fluid (VOF)/Level-set multiphase model is employed for Computational Fluid Dynamics (CFD) simulations to accurately capture the microscale phenomena. The effects of contact angles ranging from 125° to 145°, two-phase flow velocities (0.04–0.25 m/s), and interfacial tension (0.035–0.055 N/m) are systematically analyzed. The findings reveal that these parameters significantly impact the detachment length and flow patterns, with four distinct flow regimes identified: dripping, slug, jetting, and annular flow. New dimensionless correlations for slug and detachment lengths are developed and validated through experimental data, offering improved predictive capabilities. The comprehensive flow mapping provided in this study enhances the understanding of multiphase flows in microchannels, offering valuable insights for the optimization of microfluidic device design and practical applications such as extractive desulphurization. These contributions present a novel approach to integrating contact angle effects into microfluidic research, addressing previously overlooked aspects and providing robust guidelines for future studies.

Electromagnetohydrodynamic flow and thermal performance in a rotating rough surface microchannel

Rough surfaces in microchannels effectively enhance liquid mixing, thermal performance, and chemical reactions in electrically actuated microfluidic devices. Rotation of the microchannel with surface roughness intensifies this enhancement. We investigate the combined effects of electromagnetohydrodynamics and surface roughness on transient rotating flow in microchannels. We present a mathematical model considering the variable zeta potential, heat transfer characteristics, and entropy generation within the microchannel. We obtain analytical solutions using the separation of variables method and Fourier series expansion. The surface roughness of the microchannel, when combined with rotation, impacts the temperature enhancement. Higher rotation rates result in the formation of multiple vortices. The secondary flow pushes the primary velocity toward the boundary layer, which affects the flow pattern. Surface roughness and electroosmotic flow significantly affect secondary flow, resulting in complex flow patterns and reversals. The interaction between centrifugal and viscous forces results in maximum velocities at the boundary layers. Higher roughness and electromagnetic effects enhance temperature by intensifying fluid-solid friction and joule heating. Surface roughness causes an increase in wall shear stress and friction factor, resulting in a higher Poiseuille number. Moreover, surface roughness increases entropy production by enhancing fluid mixing and internal friction despite improved heat transfer. Higher rotation also elevates entropy generation due to additional vortices induced by secondary flow.