Flexible Piezoresistive Pressure Sensor Research Articles

Wearable System Integrating Dual Piezoresistive and Photoplethysmography Sensors for Simultaneous Pulse Wave Monitoring.

Wearable, flexible piezoresistive pressure sensors have garnered substantial interest due to their diverse applications in fields such as electronic skin, robotic limbs, and cardiovascular monitoring. Among these applications, arterial full pulse waveform monitoring stands out as a critical area of research. The emergence of piezoresistive pressure sensors as a prominent tool for capturing pulse waveforms has led to extensive investigations. However, the lack of a linear response while achieving high sensitivity, limited compactness of signal collection systems, and scaling issues are a few potential causes of the gap between research advances and technology market readiness. Here, we present a scalable dual piezoresistive sensor that uses two complementary resistance-changing mechanisms to balance the trade-off between linear response and high sensitivity. This synergic design enables excellent sensitivity of 8.4 kPa-1 and near linear pressure response. It boasts a fast response time of 95/145 ms for loading and unloading at a pressure of 10.1 kPa. The durability tests, encompassing nearly 5000 two-stage compression cycles, validate the reliable performance of the sensor, even after prolonged use. Leveraging these performance metrics, we developed a high-resolution and compact signal collection device capable of accurately detecting the three distinct peaks associated with the full pulse waveform, including the systolic and reflected diastolic peaks. Moreover, the signal acquisition system incorporates a photoplethysmography sensor, which, when paired with the dual piezoresistive sensor, offers new insights into localized vascular health monitoring. The unique feature of our approach is its ability to perform localized vascular monitoring using multiple sensors placed on different veins. The simultaneous detection of forward- and backward-going pulse waves at the body extremities allows for a comprehensive evaluation of localized vascular health, which is not achievable with a single sensor. Finally, the comparison of wrist pulse waveforms between the compact signal collection device and a standard sourcemeter (such as the Keithley 2460) confirmed that the wearable sensing system is on par with conventional sourcemeters in terms of capturing the typical details of the full pulse waveform (i.e., systolic peak, dicrotic notch, and diastolic peak). This validation underscores the reliability and effectiveness of the developed wearable sensing system for practical and continuous pulse waveform monitoring.

Porous reduced graphene oxide@multi-walled carbon nanotubes/polydimethylsiloxane piezoresistive pressure sensor for human motion detection

With the rapid development of wearable electronic, smart robot and health monitoring, there is a growing focus on flexible piezoresistive pressure sensors. Herein, a new strategy is proposed to prepare flexible piezoresistive pressure sensor with porous polydimethylsiloxane (PDMS) sponge as matrix and reduced graphene oxide (rGO) and multi-walled carbon nanotubes (MWCNTs) for the construction of dual-conductive network. The sensor exhibited excellent overall sensing performances (pressure detection range of 0–200 kPa, sensitivity of 1.62 kPa−1 in 0–29 kPa and 0.41 kPa−1 in 29–65 kPa, response/recovery time of 61/40 ms and 22,000 loading-unloading cycles at 0–15 % compressive strain). Meanwhile, the sensor was able to normally work in the range of 30–100 °C and affected little by temperature. In addition, the sensor was successfully applied for detecting various human motions as well as music recognition and identification. The piezoresistive pressure sensor has great application prospect in wearable devices, health monitoring, and human-machine interaction.

Biobased, degradable and directional porous carboxymethyl chitosan/lignosulfonate sodium aerogel-based piezoresistive pressure sensor with dual-conductive network for human motion detection

The rapid growth of wearable electronics, healthcare monitoring, and human–computer interaction has sparked growing interest in flexible piezoresistive pressure sensors, which in turn raised considerable concerns about the increasingly serious environmental pollution caused by electronic waste. Herein, a radial inward directional freezing-drying method was proposed to prepare biobased, degradable and directional porous carboxymethyl chitosan/lignosulfonate sodium aerogel with dual-conductive network constructed by carboxylated multiwalled carbon nanotubes (C-CNTs) and MXene for piezoresistive pressure sensor. Owing to the synergistic conductive network of C-CNTs and MXene as well as directional porous structure, the sensor exhibited high sensitivity (2.33 kPa−1 in 0–10 kPa, 1.04 kPa−1 in 10–31 kPa, 0.53 kPa−1 in 31–53 kPa), fast response (response/recovery time of 140/60 ms), and excellent repeatability (2,000 loading–unloading cycles). Moreover, the sensor was successfully applied for human motion detection, healthy monitoring, micro-expression identification, and speech recognition. In addition, the aerogel for sensor was able to be completely degraded within 70 h in 1 M hydrochloric acid solution or partially degraded in boiling water within 2.5 h for the recycling of conductive materials, which was beneficial for not only environment protection but also saving resource. Our findings conceivably stand out as a new strategy to prepare environmentally friendly and high-performance piezoresistive pressure sensor and will promote the further development and application of flexible electronics.

Flexible and washable MXene@PEDOT:PSS@CS@PU pressure sensors

Flexible electronics have attracted great interest because of their potential applications in healthcare monitoring and human-computer interaction. The performance of flexible electronics depends on the design of structure, materials, and mechanical responses. In this work, we explore the use of polyurethane (PU) sponge as the scaffold to form flexible piezoresistive pressure sensors with conductive networks made from conductive polymer PEDOT:PSS and MXene nanosheets. The sensitivity of the prepared pressure sensors reaches 0.2171 kPa−1 under mechanical pressure in a range of 1.8–6.15 kPa. The prepared pressure sensors are re-usable after washing. The applications of the prepared pressure sensors in the sensing of physiological behavior are demonstrated under the action of finger tapping, finger bending, vocal cord vibration, swallowing, and pulsing of radial artery. The prepared pressure sensors have great prospects for applications in human-machine interaction and physiological diagnosis.

Advancing Wearable Cardiovascular Monitoring: Integration of Flexible Piezoresistive Sensors for Robust Pulse Waveform Detection

Wearable, flexible piezoresistive pressure sensors have diverse applications, spanning electronic skin, robotic limbs, and cardiovascular monitoring. Recent advancements in wearable health monitoring devices utilizing these sensors show promise for continuous cardiovascular monitoring. However, a substantial gap exists between laboratory development and market availability for pressure sensor based pulse monitoring. Challenges include the lack of effective testing schemes ensuring robust wearable operation and the necessity of bulky signal acquisition equipment, limiting adaptability. This study addresses these challenges by integrating the outputs of multiple flexible, skin-mountable piezoresistive sensors to create a robust wearable platform. This platform encompasses both sensing and miniaturized signal acquisition for arterial pulse waveform monitoring. The single piezoresistive sensor in our design exhibits sensitivity (1.4 kPa-1 at 2 – 8 kPa). This robust signal allows for the use of simple, compact signal collection devices mounted on a wristband. Moreover, the capability of the the system allows for detection of the three distinct peaks associated with the full pulse waveform, including the systolic, diastolic, and reflected diastolic peaks. In validation, a comparison between the wrist pulse waveform obtained with the compact signal collection device and a standard sourcemeter (Keithley 2460) confirms the capability of our wearable system to resolve the three distinct peaks. This work contributes to bridging the gap between research and practical applications, offering a potential solution for widespread adoption of continuous cardiovascular monitoring technology in diverse settings.

Highly compressive aerogel-elastomer hybrid porous material with redistributed strain for high-sensitive soft pressure sensors

Owing to the good sensitivity and simple fabrication process, flexible piezoresistive pressure sensors based on aerogels shows great applications in soft robotics, bioelectronics and so on. However, the poor compressibility and stability of the aerogel is still challenging the development of aerogel based flexible piezoresistive pressure sensors, simultaneously, it is urgent to pave a way to enhance the sensitivity of these sensors. Here, for the first time, we propose a universal strategy to prepare aerogel skeleton-elastomer shell hybrid porous material with enhanced compressibility for high-sensitive and stable flexible pressure sensors. We found that the elastomer shell disperses the strain in the aerogel skeleton and enhances the compressibility of the aerogel, which improve the stability of the sensor (10000 cycles of compression). More importantly, there are elastomer micro-blocks formed in the hybrid material, these micro-blocks redistribute the strain in the material which contributes to the high sensitivity (10.25 kPa−1) of the sensors. Furthermore, the sensors are successful in monitoring both of the large joint bending and subtle skin vibration, as well as remote controlling toy car and artificial hand. This work provides an effective and universal strategy to enhance the sensitivity and stability of the aerogel based flexible pressure sensors and promotes their development towards practical applications.

Rational design of a laminate-structured flexible sensor for human dynamic plantar pressure monitoring

Flexible sensors are essential components in emerging fields such as epidermal electronics, biomedicine, and human-computer interactions, and creating high-performance sensors through simple structural design for practical applications is increasingly needed. Presently, challenges still exist in establishing efficient models of flexible piezoresistive pressure sensors to predict the design required for achieving target performance. This work establishes a theoretical model of a flexible pressure sensor with a simple laminated and enclosed structure. In the modeling, the electrical constriction effect is innovatively introduced to explain the sensitization mechanism of the laminated structure to a broad range of pressures and to predict the sensor performance. The experimental results confirmed the effectiveness of the theoretical model. The sensor exhibited excellent stability for up to three million cycles and superior durability when exposed to salt solution owing to its simple laminated and enclosed structural design. Finally, a wearable sensing system for real-time collection and analysis of plantar pressure is constructed for exercise and rehabilitation monitoring applications. This work aims to provide theoretical guidance for the rapid design and construction of flexible pressure sensors with target performance for practical applications.

Low-cost, reliable and flexible piezoresistive pressure sensors coated with single layer graphene and silver nanowires on three-dimensional polyurethane sponge

Flexible wearable sensors perform a significant role in practical applications such as medical monitoring, rehabilitation exercises, and artificial skin, as they can quantify and visualize external stress and strain. Polyurethane (PU) sponge stands out as a highly elastic and reproducible material frequently employed as a substrate in flexible electronic devices. Sponge materials with different pore sizes and densities exhibit varying degrees of deformation resistance under long-term cyclic pressure, thereby affecting the performance of sensors. Herein, piezoresistive pressure sensors based on PU with different pore diameters were successfully fabricated by dip-coating technology. By incorporating silver nanowires (AgNWs) and single layer graphene (SLG) into the sponge, both the low-density and high-density composite sponges can withstand over 70 % compressive strain, with stresses of 62.57 kPa and 31.79 kPa, respectively. Moreover, high-density composite sponge demonstrates a more stable conductive structure, more consistent relative resistance and better flame-retardant performance. The response and recovery time between 10 % and 40 % strains of the resulting pressure sensor based on high-density composite sponge (PU@AgNWs@SLG) are 110 ms and 106 ms and its gauge factor reaches 2.39. The pressure sensor exhibits a satisfactory reproducibility after over 3000 compression-release cycles, and performs during various applications, such as controlling brightness of LEDs, monitoring human activities, sensing finger movements.

Silver nanowires/waterborne polyurethane composite film based piezoresistive pressure sensor for ultrasensitive human motion monitoring

Flexible piezoresistive pressure sensors are gaining significant attention, particularly in the realm of flexible wearable electronic skin. Here, a flexible piezoresistive pressure sensor was developed with a broad sensing range and high sensitivity. We achieved this by curing polydimethylsiloxane (PDMS) on sandpaper, creating a PDMS film as the template with a micro-protrusion structure. The core sensing layer was formed using a composite of silver nanowires (AgNWs) and waterborne polyurethane (WPU) with a similar micro-protrusion structure. The sensor stands out with its exceptional sensitivity, showing a value of 1.04 × 106 kPa−1 with a wide linear range from 0 to 27 kPa. It also boasts a swift response and recovery time of 160 ms, coupled with a low detection threshold of 17 Pa. Even after undergoing more than 1000 cycles, the sensor continues to deliver stable performance. The flexible piezoresistive pressure sensor based on AgNWs/WPU composite film (AWCF) can detect small pressure changes such as pulse, swallowing, etc, which indicates that the sensor has great application potential in monitoring human movement and flexible wearable electronic skin.

Flexible Nanofiber Pressure Sensors with Hydrophobic Properties for Wearable Electronics

In recent years, flexible pressure sensors have received considerable attention for their potential applications in health monitoring and human–machine interfaces. However, the development of flexible pressure sensors with excellent sensitivity performance and a variety of advantageous characteristics remains a significant challenge. In this paper, a high-performance flexible piezoresistive pressure sensor, BC/ZnO, is developed with a sensitive element consisting of bacterial cellulose (BC) nanofibrous aerogel modified by ZnO nanorods. The BC/ZnO pressure sensor exhibits excellent mechanical and hydrophobic properties, as well as a high sensitivity of −15.93 kPa−1 and a wide range of detection pressure (0.3–20 kPa), fast response (300 ms), and good cyclic durability (>1000). Furthermore, the sensor exhibits excellent sensing performance in real-time monitoring of a wide range of human behaviors, including mass movements and subtle physiological signals.

Novel Polyurethane Based, Fully Flexible, High-Performance Piezoresistive Sensor for Real-Time Pressure Monitoring.

Flexible piezoresistive pressure sensors are garnering substantial attention, in line with advancements in biointegrated and wearable electronics. However, a significant portion of piezoresistive pressure sensors suffer from the trade-off between sensitivity and pressure range. Moreover, the current piezoresistive sensors generally rely on a rigid metallic electrode, severely deteriorating their long-term durability. Herein, a fully flexible piezoresistive sensor coupling polyurethane (PU) based electrode and active sensing element is proposed to circumvent the aforementioned problems. By rationally regulating the double-permeable conductive networks within the PU matrix, an elastomeric electrode and sensing element are implemented, respectively. The assembled heterostructured configurations enable impressive sensitivity up to 7.023 kPa-1, broad pressure detection (up to 420 kPa), an ultralow pressure sensing limit (0.1 Pa), and extraordinary operation stability over 80000 cyclic pressings along with fast response/relaxation times (60 ms/80 ms). Additionally, the fully flexible sensor is capable of both real-time detection of physiological signals and mimicking keyboards, implying its viability as a high-performance pressure sensor.

Flexible piezoresistive pressure sensor based on a graphene-carbon nanotube-polydimethylsiloxane composite

Flexible sensors are used widely in wearable devices, specifically flexible piezoresistive sensors, which are common and easy to manipulate. However, fabricating such sensors is expensive and complex, so proposed here is a simple fabrication approach involving a sensor containing microstructures replicated from a sandpaper template onto which polydimethylsiloxane containing a mixture of graphene and carbon nanotubes is spin coated. The surface morphologies of three versions of the sensor made using different grades of sandpaper are observed, and the corresponding pressure sensitivities and linearity and hysteresis characteristics are assessed and analyzed. The results show that the sensor made using 80-mesh sandpaper has the best sensing performance. Its sensitivity is 0.341 kPa−1 in the loading range of 0–1.6 kPa, it responds to small external loading of 100 Pa with a resistance change of 10%, its loading and unloading response times are 0.126 and 0.2 s, respectively, and its hysteresis characteristic is ∼7%, indicating that the sensor has high sensitivity, fast response, and good stability. Thus, the presented piezoresistive sensor is promising for practical applications in flexible wearable electronics.

High Sensitivity and Wide Linear Range Flexible Piezoresistive Pressure Sensor with Microspheres as Spacers for Pronunciation Recognition.

Flexible piezoresistive pressure sensors have received great popularity in flexible electronics due to their simple structure and promising applications in health monitoring and artificial intelligence. However, the contradiction between sensitivity and detection range limits the application of the sensors in the medium-pressure regime. Here, a flexible piezoresistive pressure sensor is fabricated by combining a hierarchical spinous microstructure sensitive layer and a periodic microsphere array spacer. The sensor achieves high sensitivity (39.1 kPa-1) and outstanding linearity (0.99, R2 coefficient) in a medium-pressure regime, as well as a wide range of detection (100 Pa-160.0 kPa), high detection precision (<0.63‰ full scale), and excellent durability (>5000 cycles). The mechanism of the microsphere array spacer in improving sensitivity and detection range was revealed through finite element analysis. Furthermore, the sensors have been utilized to detect muscle and joint movements, spatial pressure distributions, and throat movements during pronouncing words. By means of a full-connect artificial neural network for machine learning, the sensor's output of different pronounced words can be precisely distinguished and classified with an overall accuracy of 96.0%. Overall, the high-performance flexible pressure sensor based on a microsphere array spacer has great potential in health monitoring, human-machine interface, and artificial intelligence of medium-pressure regime.

Highly Sensitive and Breathability Flexible Piezoresistive Pressure Sensor Based on Xylon

AbstractIn recent years, the prevalence of cervical spondylosis has been increasing, which is associated with unhealthy posture in daily life, flexible pressure sensors are beneficial in preventing cervical spine disorders. This work is dedicated to developing a flexible, high‐performance, and breathable device to monitor the health of the neck. Here, a flexible pressure sensor with a “sandwich” structure is presented, which incorporates patterned xylon fabric as the substrate and MXene as the sensitive layer. Furthermore, the application of silver nanowires (AgNWs) as the electrode material improves the piezoresistive performance. Combined with an internal elastic encapsulation method (IEEM), the sensor exhibits high sensitivity (1417.9 kPa−1 under pressure below 100 kPa) and a fast response time (30.77 ms). Compared with traditional flexible pressure sensors, the breathability of devices with an all‐fiber structure is nearly seven times higher, which better satisfies the monitoring requirements of long‐term wear. Finally, a wireless system is established by integrating a Bluetooth module and a terminal app. It enables monitoring and sensing of various physiological signals of the neck, as well as identification and alerting of long‐term poor posture such as prolonged neck flexion, showing a potential candidate for the applications of the next‐generation wearable device.

High-sensitivity, ultrawide linear range, antibacterial textile pressure sensor based on chitosan/MXene hierarchical architecture

It is still a great challenge for the flexible piezoresistive pressure sensors to simultaneously achieve wide linearity and high sensitivity. Herein, we propose a high-performance textile pressure sensor based on chitosan (CTS)/MXene fiber. The hierarchical "point to line" architecture enables the pressure sensor with high sensitivity of 1.16kPa-1 over an ultrawide linear range of 1.5 MPa. Furthermore, the CTS/MXene pressure sensor possesses a low fatigue over 1000 loading/unloading cycles under 1.5 MPa pressure load, attributed to the strong chemical bonding between CTS fiber and MXene and excellent mechanical stability. Besides, the proposed sensor shows good antibacterial effect benefiting from the strong interaction between polycationic structure of CTS/MXene and the predominantly anionic components of bacteria surface. The sensor is also applied to detect real-time human action, an overall classification accuracy of 98.61% based on deep neural network-convolutional neural network (CNN) for six human actions is realized.

Heater-Integrated Flexible Piezoresistive Pressure Sensor Array for Smart-Car Seats

Heater-Integrated Flexible Piezoresistive Pressure Sensor Array for Smart-Car Seats

High-performance flexible piezoresistive pressure sensor based on multi-layer interlocking microstructures

PDMS/CNT films with microdome arrays and porous TPU/MXene nanofibre films are assembled into high-performance piezoresistive pressure sensors, which greatly improve the sensitivity and stability of piezoresistive pressure sensors.

Flexible pressure sensors based on reduced graphene oxide @ porous silicone elastomers with good resolution and wide working range

Current flexible piezoresistive pressure sensors still face challenges, such as poor stability and a limited detection range, making it difficult to accurately discern small-scale pressures in the Pa or MPa range when meeting sudden pressure events. To tackle the above issues, this study presents the development of a competent sensor composed of porous conductive elastomer and laser-induced graphene electrodes. The substrate of the composite elastomer is a porous silicone elastomer obtained by the additive reaction using template methods, and the conductive filler consisting of reduced graphene oxide is synthesized through an eco-friendly approach. We demonstrated that the sensors fabricated here have the ability to precisely resolve pressures from 542 Pa to 1.5 MPa with long-term stability, as well as the detection of subtle signals, such as pulse pulsation and throat vibrations. Above all, such sensors have great potential in the application of human-machine interaction.

Flexible Switching Pressure Sensors with Fast Response and Less Bending-Sensitive Performance Applied to Pain-Perception-Mimetic Gloves.

A strategy is proposed herein for preparing a flexible switching piezoresistive pressure sensor, which has a bridge-like structure and inverted micropyramids (IMPs) on its lower conductive substrate. The sensor substrates were prepared by injection compression molding (an industrial manufacturing process) using thermoplastic polyurethane (TPU; an industrial grade polymer). The designed bridge-like structure enables the sensor to obtain a pressure threshold. The flexibility of upper and lower TPU substrates allows them to contact quickly when pressed, and so the sensor exhibits a fast response (as short as 2 ms) and can respond to both static force and dynamic force (up to 50 Hz frequency), which are prominent for the sensor made from TPU. The sensor exhibits less bending-sensitive performance, which is attributed to the conformality of the upper and lower substrates and lower strain on the lower substrate with the IMP under bending. The sensor can amplify signal response at the monitoring limit (the relative resistance change is up to 46%). It can achieve a higher sensitivity in different low-pressure ranges by changing the gap of the bridge-like structure. Moreover, the sensor can obviously and steadily respond to an additional very low pressure under preloading and exhibits good durability performance. As the sensor has a pressure threshold similar to the human pain perception process, a pain-perception-mimetic glove that can identify the external mechanical stimuli but reduces the interference of finger bending is prepared, displaying potential applications of the flexible switching sensor in intelligent wearable protectors.

Temperature-Immune, Wide-Range Flexible Robust Pressure Sensors for Harsh Environments.

Flexible pressure sensors possess vast potential for various applications such as new energy batteries, aerospace engines, and rescue robots owing to their exceptional flexibility and adaptability. However, the existing sensors face significant challenges in maintaining long-term reliability and environmental resilience when operating in harsh environments with variable temperatures and high pressures (∼MPa), mainly due to possible mechanical mismatch and structural instability. Here, we propose a composite scheme for a flexible piezoresistive pressure sensor to improve its robustness by utilizing material design of near-zero temperature coefficient of resistance (TCR), radial gradient pressure-dividing microstructure, and flexible interface bonding process. The sensing layer comprising multiwalled carbon nanotubes (MWCNTs), graphite (GP), and thermoplastic polyurethane (TPU) was optimized to achieve a near-zero temperature coefficient of resistance over a temperature range of 25-70 °C, while the radial gradient microstructure layout based on pressure division increases the range of pressure up to 2 MPa. Furthermore, a flexible interface bonding process introduces a self-soluble transition layer by direct-writing TPU bonding solution at the bonding interface, which enables the sensor to achieve signal fluctuations as low as 0.6% and a high interface strength of up to 1200 kPa. Moreover, it has been further validated for its capability of monitoring the physiological signals of athletes as well as the long-term reliable environmental resilience of the expansion pressure of the power cell. This work demonstrates that the proposed scheme sheds new light on the design of robust pressure sensors for harsh environments.