Industrial Fields Research Articles

Adsorption equilibria and kinetics of CO2 and N2 on silica-alumina gels for reducing gas production by CO2 removal from iron flue gases

In industrial fields, hydrogen-containing flue gases generally contain a certain amount of CO2 and N2. After removing CO2, the raffinate gases can be used in various applications to mitigate carbon emissions. Furthermore, the concentrated CO2-rich extract contributes to efficient CO2 capture. Silica-alumina gel can be a high potential adsorbent because of its high CO2 adsorption capacity and energy-saving desorption. Three different silica-alumina gels with different amounts of alumina (FJ, KD, and WS) were compared to study the impact of the alumina content on the adsorption characteristics. The adsorption behaviors of CO2 and N2 were measured at 293K, 308K, and 323K at pressures up to 1000 kPa. The isotherms correlated with the dual-site Langmuir model, showing that the adsorption capacity for CO2 was much higher than that for N2 across all the adsorbents. The surface areas and adsorption capacities followed the opposite order of alumina content: FJ > KD > WS. However, the difference intervals in the isotherms did not align consistently with the alumina content, but the micropore volume changed by alumina contributed highly to the adsorption capacity. In the adsorption kinetic analysis, the diffusional time constants and kinetic parameters in a non-isothermal adsorption kinetic model showed minor dependence on pressure and temperature. The adsorption rate was higher for N2 than for CO2. It increased with alumina content, following the order WS > KD >> FJ. The results contribute to the establishment of guidelines for the selection of silica-alumina gel and the design of the adsorption process.

PVA-enhanced green synthesis of CMC-based lithium adsorption films

The titanium-based lithium ion sieve (HTO), renowned for its exceptional adsorption performance and cyclic stability, was utilized in addressing the global shortage of lithium resources. However, the recovery and reuse efficiency of HTO in powder form is relatively low, which limits its application in industrial fields. To address this issue, this study utilized carboxymethyl cellulose (CMC) as the principal matrix material, while polyvinyl alcohol (PVA) played a dual function as both matrix and crosslinker, negating the necessity for supplementary crosslinking materials. Employing water as the only solvent, HTO was embedded into the CMC-PVA blended film matrix. It was observed that augmenting the CMC content substantially elevates the adsorptive capability of the film. However, this enhancement comes at the cost of reduced mechanical robustness and diminished stability in solution. Consequently, by balancing the influence of adsorptive capacity and stability through fine-tuning the CMC-to-PVA ratio. Even when HTO powder is encapsulated within the film, the adsorption film retains the excellent adsorption properties of HTO, achieving an adsorption capacity for lithium of 29.21 mg g−1 within 12 h. This study provides an innovative pathway and ideas for the large-scale, low-cost production of sustainable lithium-ion adsorption materials.

Propagation behavior of wetting front and its fluctuation characteristics during subcooled jet impingement quenching

Jet impingement quenching as one of the most effective cooling methods is widely applied in many industrial fields. When a subcooled jet strikes the hot surface, the wetting front propagates outside after the wetting delay accompanied by high-frequency fluctuations. To elucidate the propagation behavior of the wetting front and its fluctuation characteristics, the quenching experiments that an upward water jet with different velocities and subcoolings impacted onto a hot nickel block with an initial temperature of 280°C were conducted. The transient transition boiling associated with the intermittent wet and dry situations around the wetting front was quantitatively analyzed based on the visual observation and fast response surface temperature measurement technique. The liquid-solid contact period near the wetting front, under the late transition boiling regime, spans the range of 494–590 µs. This time interval is comparable to the period of disturbance waves induced by the Plateau-Rayleigh instability of the jet. Furthermore, fluctuation amplitude of the wetting front diminishes from 0.8 to 0.2 mm as it propagates. The order of magnitude and the trend of variation in the fluctuation amplitude with respect to the wetting front radius align with theoretical calculations without considering boiling heat transfer effects.

A sensorless approach for cable failure detection and identification in cable-driven parallel robots

Cable-driven parallel robots (CDPRs) are a particular class of parallel robots that provide several advantages that may well be received in the industrial field. However, the risk of damage due to cable failure is not negligible, thus procedures that move the end-effector to a safe pose after failure are required. This work aims to provide a sensorless failure detection and identification strategy to properly recognize the cable failure event without adding additional devices. This approach is paired with an end-effector recovery strategy to move the end-effector towards a safe position, thus providing for a complete cable failure recovery strategy, which detects the failure event and controls the end-effector accordingly. The proposed strategy is tested on a cable-driven suspended parallel robot prototype composed of industrial-grade components. The experimental results show the feasibility of the proposed approach.

Novel method for quantifying the ratios of sp3/sp2 hybridized carbon in diamond-like carbon films using soft X-ray emission spectroscopy

This study presents a pioneering method for quantifying the ratios of sp3/sp2 hybridized carbon in diamond-like carbon (DLC) films. The novelty lies in using soft X-ray emission spectroscopy (SXES), a technique not widely employed in this context. The DLC films, obtained through various deposition methods, were characterized for hydrogen content, film density, and sp3/sp2 ratio using Rutherford backscattering spectroscopy/Elastic recoil detection analysis (RBS/ERDA), X-ray reflectivity (XRR), and SXES, respectively. To ensure the reliability of the SXES method, it was validated through comparative analysis with near-edge X-ray absorption fine Structure (NEXAFS) spectroscopy, providing confidence in its accuracy. While NEXAFS provided consistent sp3/sp2 ratio measurements in hydrogen-free DLC films, its accuracy in hydrogenated DLC films was impacted due to poor accuracy when applied to this film group. In contrast, SXES demonstrated greater precision in hydrogenated and hydrogen-free DLC films, revealing sp3/sp2 ratios ranging from 36 % to 62 %, corresponding variations in hydrogen contents and film densities. These findings highlight the superior utilization of SXES in accurately determining the sp3- and sp2-hybridized carbon ratios, particularly in hydrogenated DLC films, offering a robust alternative to NEXAFS and paving the way for enhanced characterization and application in various industrial fields.

A new process for preparing ultrafine WC-Co cemented carbide by doping yttrium within the ammonium metatungstate solution

Ultrafine WC-Co cemented carbide has superior performance of high strength and high hardness, which is widely used in industrial fields. In the traditional process, high temperature carburization method is used to prepare tungsten carbide, and solid-phase mechanical milling method is used to mix grain growth inhibitor (Cr3C2) and tungsten carbide, which easily lead to large WC particle size and uneven WC grain size distribution in WC-Co cemented carbide, thus affecting mechanical properties of the alloy. In the new process, based on the genetic relationship between the particle size of ammonium paratungstate and tungsten carbide, ultrafine ammonium paratungstate uniformly doped with yttrium was firstly obtained by adding a certain amount of ammonia and yttrium oxide into the ammonium metatungstate solution. Then the ammonium paratungstate was calcined to obtain yttrium-doped tungsten trioxide, which was then converted into yttrium-doped ultrafine tungsten carbide powders by introducing carbon monoxide at a low temperature. Finally, the ultrafine WC-Co cemented carbide was prepared by pressure sintering. During the neutralization and crystallization process of ammonium metatungstate solution, the yttrium-doped ultrafine ammonium paratungstate (Fischer particle size 8.4 μm) with narrow particle size distribution and regular morphology was prepared. The yttrium-doped ammonium paratungstate was calcined at 500 °C for 90 min in air atmosphere to obtain yttrium-doped tungsten trioxide powder with a Fischer particle size of 4.5 μm and narrow size distribution. Then the yttrium-doped tungsten trioxide and carbon monoxide gas were reacted at 920 °C for 3h to obtain yttrium-doped ultrafine tungsten carbide powder with a Fischer particle size of 0.32 μm and a specific surface area of 4.44 m2/g, and ultrafine WC-Co cemented carbide with tungsten carbide grain size of 0.28 μm was obtained by pressure sintering. The yttrium uniform distributed effectively inhibited the abnormal growth of tungsten carbide grains. Compared with the WC-Co cemented carbide prepared by solid-phase mechanically mixing tungsten carbide powder and chromium carbide, the yttrium-doped WC-Co cemented carbide had a smaller average tungsten carbide grain size and a more homogeneous microstructure. The prepared yttrium-doped WC-Co cemented carbide had a hardness (HRA) of 94.6, a bending strength of 4841 M, and a coercive force of 42.3 KA/c.

Investigation of slug catcher vessel degradation by hydrogen sulfide (H2S) damage

Slug catchers offer effectively multiphase flow management in the field of oil and gas industry. critical equipment required for isolates and confines liquid, gases, and solid particles in slugs under environmental conditions that observed to incoming production stream. This work examines the case study that undergoes corrosion failure in vessels of slug catcher, concentrating on (H2S) damage, hardness, and microscopic corrosion in different locations. The methodology of this study involved visual inspections, hardness, and microscopic testing in order to evaluate the level of nature corrosion. The results refer that while the failure of corrosion pits present, there were not cracks, microcracks, stress corrosion cracking (SCC), or Hydrogen Induced Cracking (HIC) recognized in the structural of vessel. The structures of ferrite and pearlite of the HIC were presented in main components, and there are no cracks or microcracks detected.

The effect of different vulcanization reagents on the synthesis of NiFeS and the performance test of seawater electrolysis

Hydrogen energy, as the most promising new energy for sustainable development, has aroused wide concern of researcher in the field of energy chemical industry. Among the many hydrogen generation approaches, electric water splitting for producing H2 is considered to be a simple and environmentally friendly method. Transition metal-based catalysts have become an important field in alkaline seawater electrolysis due to their high abundance and superior catalytic performance. Therefore, NiFeS (Ni3S2@FeS) was in-situ generated on nickel foam through a simple two-step hydrothermal approach in this paper. NiFeS/NF catalysts synthesized by three vulcanization reagents (Na2S·9H2O, CH3CSNH2, CH4N2S) were characterized and compared by a series of electrochemical tests. It is worth noting that for the first time, different vulcanization reagents were used to explore the activity of the same catalyst in seawater splitting and urea splitting. It was found that the NiFeS catalyst synthesized by Na2S·9H2O (Ni3S2@FeS-1/NF) had better oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) performance and good stability in alkaline seawater. The overpotential required for the OER with Ni3S2@FeS-1/NF electrode in alkaline seawater (1 M KOH + seawater electrolyte) is 290 mV at the 10 mA cm-2, and 92 mV for the hydrogen evolution reaction at the 10 mA cm-2. It is found that the NiFeS catalyst obtained by vulcanization of NiFe-LDH not only has high activity and conductivity, but also can effectively inhibit Cl- corrosion. Ni3S2@FeS-1/NF catalyst has a unique cluster rosette nanosheet array structure, which can present more catalytic reaction centres, accelerate the electron transfer rate and promote electrochemistry performance. The work proposes a novel way to explore the effect of different synthesis methods of the same composition on the performance of electrolytic seawater.

Imaging of permeability defect distribution by electromagnetic tomography with hybrid L1 normand nuclear normpenalty terms.

Electromagnetic tomography (EMT), with the advantages of being non-contact, non-invasiveness, low cost, simple structure, and fast imaging speed, is a multi-functional tomography technique based on boundary measurement voltages to image the conductivity distribution within the sensing field. EMT is widely used in industrial and biomedical fields. Currently, there are few studies on the application of EMT in magnetic permeability materials, which makes it difficult to obtain high-quality reconstructed images due to its own properties that lead to obvious attenuation of electromagnetic waves during propagation, as well as the ill-posed and ill-conditioned characteristics of EMT. In this paper, a multi-feature objective function integrating L2 normregularization, L1 normregularization, and low-rank normregularization is proposed to solve the challenge of magnetic permeability material imaging. This approach emphasizes the smoothness and sparsity. The split Bregman algorithm is introduced to efficiently solve the proposed objective function by decomposing the complex optimization problem into several simple sub-task iterative schemes. In addition, a nine-coil planar array electromagnetic sensor was developed and a flexible modular EMT system was constructed. We use correlation coefficient and error coefficient as indicators to evaluate the performance of the proposed image reconstruction algorithm. The effectiveness of the proposed method in improving the reconstruction accuracy and robustness is verified through numerical simulations and experiments.

Accumulation patterns and chronic toxic effects of triphenyl phosphine in Mytilus coruscus

Triphenylphosphine oxide (TPPO) as a new organophosphorus flame retardant is extensively used in the industrial and pharmaceutical fields due to its chemical stability and abundance. In marine environments, TPPO accumulates as a result of natural ecological processes. This study aimed to evaluate the accumulation process and toxicological effects of TPPO utilizing mussels (Mytilus coruscus), a species traditionally employed in marine monitoring and commonly cultivated in offshore aquaculture. GC–MS/MS was employed to quantify the accumulation of TPPO in the gill, gonad, muscle, and digestive gland tissues of mussels exposed to three sublethal concentrations (20.0, 100.0, and 500.0 μg/L) over durations of 3, 7, 14, and 28 days, as well as the examining of the chemical and molecular parameters. Results showed that the accumulation of TPPO (100.0 and 500.0 μg/L) increased throughout the 28 d of exposure, and the peak accumulation of 20.0 μg/L TPPO was detected on 14 d. Short-term TPPO exposure did not cause oxidative stress in mussels. Chronic exposure for 28 days resulted in significant oxidative damage and oxidative stress in mussels, as evidenced by elevated expression and activity of SOD, increased levels of glutathione and malondialdehyde, and upregulation of HSP70 and HSP90, metallothionein, and CYP4Y1, alongside the initiation of apoptotic cell death. TPPO exposure activated natural immune genes and disrupted lipid metabolism in mussels. This study demonstrated the persistent accumulation of TPPO in mussels, highlighting its ecotoxicological hazards and underscoring the necessity to predict the risks associated with widespread environmental exposure to TPPO.

The Application of PLC in Industry Fields

This article explores the widespread application and importance of the Programmable Logic Controller (PLC) in industry. PLC, as an industrial controller designed specifically for industrial environments, occupies an important position in the field of industrial automation control due to its advantages of being less susceptible to interference, high reliability, easy programming, fast installation, and small size. With the rapid development of PLC technology, great progress has been made in the development of technology, hardware, and software, resulting in increasingly powerful functionalities and significantly enhanced system development and compatibility. This paper mainly analyzes the design ideas and applications of PLC in life and industry in detail, aiming to research PLC and find more scenes in industry fields in which PLC can participate. PLC has a wide range of applications and significant importance in industry. The continuous progress and innovation of its technology will bring more opportunities and challenges to the field of industrial automation control. In the future, with the deepening development of advanced manufacturing models such as Industry 4.0 and intelligent manufacturing, PLC technology is expected to play a greater role in more fields and promote industrial automation to a higher level.

공연 분야 전문인력 양성 사례로 살펴본 국악 분야 전문인력 양성의 흐름과 개선방안 연구

This study aims to seek plans for training professionals in gugak and gugak culture industry as specified in the “Gugak Promotion Act.” Since the 1950s when human resources in the gugak field began to be trained through a regular education course, the gugak field has always focused on training performers. However, the field has faced an era in which the environment of the performing arts market surrounding the gugak field has changed and it has become difficult for those who major in gugak to make social contributions as performers. In addition, with the enactment of the “Gugak Promotion Act,” the training of professionals related to the field of gugak culture industry has become more important than ever. Those with professional capabilities in various fields such as planning, public relations, marketing, stage technology, and distribution are now needed in the gugak field. This study identifies problems through the flow of the training policies for human resources in the gugak field, analyzes cases of development plans for professionals in the fields of performing arts including gugak, and then examines the possibility of their application to the gugak field. Based on it, it proposes improvement plans to train professionals required in the gugak and gugak culture industry.

INFLUENCE OF FILLER SIZE ON THE STRUCTURE AND PROPERTIES OF THE POLYMER MATRIX

Purpose. The aim of the study is to investigate the influence of aluminum oxide (Al2O3) particle size on the mechanical properties of a polymer composite with added chopped glass fiber, as well as to explore the interaction between aluminum oxide particles and chopped glass fiber. Research methods. Specimens were tested for tensile strength according to DSTU EN ISO 527-5:2018. Testing was conducted using an MTS Criterion Model 43 universal testing machine with a maximum load of 50 kN. Metallographic analysis was performed using a KEYENCE VHX microscope at magnifications of 50× and 500×. The microstructure of the polymer matrix was determined on unetched samples. Scanning electron microscopy was carried out using a JEOL JSM-5510LV microscope. Results. The influence of introducing different sizes of aluminum oxide fraction on the polymer matrix was studied. It was found that with an increase in the fraction size, the strength of the polymer composition decreases. Additionally, the interaction between chopped glass fiber and various fractions of aluminum oxide on the mechanical characteristics and morphology of the connection with the polymer composition was investigated. Scientific novelty. The interaction of chopped fiber with aluminum oxide fractions may affect the mechanical properties of the composite, such as strength, stiffness, and elasticity. Investigation of the morphology of the connection between chopped fiber and aluminum oxide fractions can help understand how they interact within the composite structure. This includes analyzing the adhesion between components, the structure of junctions, and possible defects that may arise during the manufacturing process. Studying this interaction opens up opportunities for the development of new composite materials with improved properties and diverse applications in industry, construction, aviation, automotive, and other fields. Practical value. The practical significance lies in refining manufacturing technologies and implementing new materials in industry. The ability to control the mechanical properties of composites by changing the size of aluminum oxide fractions can contribute to the creation of more efficient materials for the production of automobiles, aircraft, building constructions, and more. Additionally, understanding the interaction between chopped glass fiber and aluminum oxide fractions may open up new possibilities for developing composites with unique mechanical characteristics that meet the requirements of modern technologies and industrial production.

Machine Learning Modeling of the Mechanical Properties of Al2024-B4C Composites

Aluminum-based composites are in high demand in industrial fields due to their light weight, high electrical conductivity, and corrosion resistance. Due to its unique advantages for composite fabrication, powder metallurgy is a crucial player in meeting this demand. However, the size and weight fraction of the reinforcement significantly influence the components' quality and performance. Understanding the correlation of these variables is crucial for building high-quality components. This study, therefore, investigated the correlations among various parameters—namely, milling time, reinforcement ratio, and size—that affect the composite’s physical and mechanical properties. An artificial neural network model was developed and showed the ability to correlate the processing parameters with the density, hardness, and tensile strength of Al2024-B4C composites. The predicted index of relative importance suggests that the milling time has the most substantial effect on fabricated components. This practical insight can be directly applied in the fabrication of high-quality Al2024-B4C composites.

Challenges of Artificial Intelligence (AI) in Education

With the continuous development of artificial intelligence (AI) technology, AI technology has been widely used in many industry fields, also in the field of education, while the application of AI in the field of education also faces many challenges. This paper gives the in-depth analysis of the impact of AI technology in the field of education in order to promote the in-depth application of it in the field of education.

Numerical Method for the Variable-Order Fractional Filtration Equation in Heterogeneous Media

This paper presents a study of the application of the finite element method for solving a fractional differential filtration problem in heterogeneous fractured porous media with variable orders of fractional derivatives. A numerical method for the initial-boundary value problem was constructed, and a theoretical study of the stability and convergence of the method was carried out using the method of a priori estimates. The results were confirmed through a comparative analysis of the empirical and theoretical orders of convergence based on computational experiments. Furthermore, we analyzed the effect of variable-order functions of fractional derivatives on the process of fluid flow in a heterogeneous medium, presenting new practical results in the field of modeling the fluid flow in complex media. This work is an important contribution to the numerical modeling of filtration in porous media with variable orders of fractional derivatives and may be useful for specialists in the field of hydrogeology, the oil and gas industry, and other related fields.

Intelligent inspection and quality control of table olives

Quality is a key factor of product-marketing in the field of agriculture and food industry. A number of researches have suggested the use of vision computer systems and machine learning (ML) techniques essentially to inspect imperfection surfaces and defects in fruit products. Following the trend, this paper still relies on the use of vision computer system by assuring an intelligent detection of table olive defect, with a certainty of its quality control. The specifically exploited computer vision system consists of automatically extracting the texture, colour, and shape features mainly from the global thresholding segmented image. With reference to the extracted features, the newly introduced system has the capacities of distinguishing between the defected and the healthy olive fruits rapidly and effectively at the same time. Subsequently, it is capable of identifying and specifying the diseased table olive. This system is also helpful for estimating the table olive size automatically. The experimental findings are indicative of the high accuracy of the binary classification algorithm, reaching 99, 32%, the average processing time for just one olive is about 0.4 s, which could meet the requirements of the real-time applications, and the error in estimating the size of the table olives does not exceed 10%.

An integrated paradigm between green analytical chemistry and quality-by-design for robust analysis of alcaftadine and ketorolac tromethamine in aqueous humor via sustainable chromatographic methods

The field of pharmaceutical industry has witnessed the launch of a new co-formulated eye drop, composed of alcaftadine and ketorolac tromethamine, for alleviating allergic conjunctivitis. Such new formulation evokes the need for a sensitive, robust and fast analytical method capable of their quantification in their dosage form, in aqueous humor for pharmaco-kinetics studies as well as in presence of plausible degradation products. In this work, two validated stability-indicating chromatographic methods were developed for alcaftadine and ketorolac assaying with good adherence to values of green analytical chemistry. Drugs stabilities were tested under various stress conditions where drugs showed liability for oxidative degradation only. For the first chromatographic method, an integrated merger between analytical quality-by-design and green analytical chemistry was implemented via a UPLC method coupled with photo-diode array detector. A short C18 analytical column of 100 mm was utilized with mobile phase of ethanol: aqueous solution pH 4.0 containing 0.1% triethylamine (40: 60, by volume). Second method was thin layer chromatographic one using HPTLC silica plates as a stationary phase and a developing system of dichloromethane: ethanol (5:4, by volume). Both methods achieved to selectively quantify the studied drugs with high accuracy and precision without any interference from degradation products or related excipients in eye drops. The methods were also successfully exploited for ALF and KTC assaying in rabbit aqueous humor, with no need for prior extraction procedures, for further pharmacokinetic studies. Finally, usage of green solvents gives us the advantage of applying various evaluation tools to conclude method greenness.

Achieving high electrothermal and mechanical performance for Graphene/Poly(hexamethylene terephthalamide) composite films via interfacial engineering with two-dimensional polyarylamide nanosheets

Although graphene-based polymer electrothermal films have received great attention, the graphene aggregation restricts the improvement in electrothermal performance. This study reports graphene (GN)/two-dimensional polyarylamide nanosheets (2DPA) filled poly (hexamethylene terephthalamide) (PA6T) composite film with outstanding electrothermal and mechanical performance. Owing to the addition of 2DPA, the as-prepared 2DPA-GN/PA6T composite film can attain a high heating-up rate of 25.5 °C/s, 1.8 times higher than that of GN/PA6T composite film (14.1 °C/s). Furthermore, the 2DPA-modified composite film showed a remarkable heating temperature rise to ∼230 °C, 80 °C higher than that of GN/PA6T composite film (∼150 °C). Additionally, the film had excellent mechanical performance with tensile strength and modulus of elasticity of 32.5 MPa and 4.6 GPa, which were 24.2 % and 52.3 % higher than that of GN/PA6T composite film, respectively. Such outstanding performance came from strong interfacial adhesion between GN and PA6T, induced by 2DPA nanosheets through hydrogen bonding and π-π interactions, which were confirmed by FTIR and UV–Vis measurements. Besides improving interfacial adhesion, 2DPA can also reduce the surface defect density of the GN through π-π conjugation. Both improved interfacial adhesion and reduced defects of GN contributed to the formation of electrically conductive and stress transfer pathways, which supported the excellent electrothermal and mechanical properties of 2DPA-GN/PA6T composite films. This study demonstrates an effective way to prepare high-performance graphene composites for electrothermal applications, with expected uses in aerospace, industry, and other technological fields.

Two Novel Fluorescence Probes Based on Caffeic Acid Derivative for Phosphate Ions and Their Applications in Biological Samples.

Phosphate is widely used in industry and agriculture fields. However, excess accumulation of PO43- causes several adverse effects on the human body and ecological environment. Consequently, it is important to develop a simple method for the detection of PO43- concentration in the ecological environment and in vivo. Herein, two caffeic acid derivative-based fluorescence probes (BAM-HM and BAM-HH) were developed for the detection of phosphate. The BAM-HM probe could detect phosphate via fluorescence enhancement at 500 nm, with the detection limit being 0.612 µM. Meanwhile, the BAM-HH probe showed a significant turn-on signal at 450 nm after the addition of phosphate, and the detection limit was calculated to be 0.318 µM. The sensing mechanism was determined by 1H NMR and MS. Furthermore, the two probes (BAM-HM and BAM-HH) were applied for PO43-detection in living cells and water samples.