The phase transformation characteristics of lead sulfate (PbSO4) in a sulfuric acid (H2SO4) system were studied, focusing on the effects of temperature, H2SO4 concentration, ferric iron (Fe3+) concentration, sodium sulfate (Na2SO4), and potassium sulfate (K2SO4). The conversion of PbSO4 was analyzed by characterizing the composition and structure of the solid product through XRD, SEM/BSE-EDS, and FT-IR. The results indicated that the effect of temperature on PbSO4 transformation was influenced by H2SO4 concentration. The temperature threshold for PbSO4 conversion to lead jarosite (Pb-J) decreased from 150 to 90 ℃ as H2SO4 concentration decreased from 20 to 5 g/L. At 150 ℃, the amount of jarosite generated decreased significantly from 86.04 to 9.76 %. Subsequently, when H2SO4 concentration exceeded 40 g/L, PbSO4 was essentially unchanged. Concurrently, Pb-J formation correlated with the partial formation of hydronium jarosite (H-J). The production of jarosite was inhibited when the solution pH was ∼ 0.3 or lower. Furthermore, the increase in Fe3+ concentration facilitated Pb-J formation, whereas Na2SO4 and K2SO4 inhibited Pb-J formation, leading to the formation of potassium jarosite (K-J) and sodium jarosite (Na-J), respectively. This study provided insights into regulating PbSO4 conversion during sulfide ore oxygen pressure leaching.
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