This paper proposes a grey-box modelling approach to predict marine biofouling growth and its effects on ship performance. The approach combines empirical or experimental-based white-box models with data-driven black-box models. First, a white-box model is built to predict ship resistance considering a bare hull. This prediction is based on calm water resistance, wind, waves, and temperature differences. Subsequently, marine biofouling growth is predicted using an experimental model that estimates the level of roughness on the ship hull. Finally, a deep extreme learning machine is used as a black-box model, employing a feedforward neural network technique. To test the approach, a superyacht case study was selected as a category of vessel heavily exposed to fouling. The study used a 2-year dataset obtained through a collaboration with Feadship. Results showed that the black-box approach outperforms the white-box approach in predictive capabilities. However, when the knowledge encapsulated in the white-box model is included in the grey-box approach, the model shows the highest prediction accuracy achieved by leveraging less historical data. This study demonstrates the potential of the proposed grey-box approach to accurately predict marine biofouling growth and its effects on ship performance, which can benefit ship operators and designers in improving operational efficiency and reducing maintenance costs.
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