Enhancing the mechanical performance and dimensional stability of fast-growing wood in an efficient and eco-friendly manner remains a challenge. This study introduces a straightforward and highly efficient technique for fabricating unilaterally surface-densified (USD) wood from fast-growing poplar wood. This process involves a pre-drying treatment, high-temperature compression at 250 ℃, and subsequent cooling, all completed within a total compression time of 300s. The produced USD wood exhibits outstanding physical and mechanical properties, along with excellent dimensional stability. Notably, the USD wood achieved a hardness of 4.3 kN, a modulus of rupture of 117.0MPa, and a modulus of elasticity of 12.2GPa, representing increases of 104.7%, 72.0%, and 38.6%, respectively, compared to untreated wood, aligning with the properties of several premium hardwoods. Furthermore, the USD wood showed superior impact resistance and bending stiffness, alongside minimal irreversible thickness swelling (2.29%) under humid and high-temperature conditions, evidencing its robust mechanical and dimensional stability. These improved performances are attributed to the formation of a densified layer with an intact cell wall structure, which benefits from the favorable effects of high temperature-induced plasticization of cell walls and thermal degradation of hemicellulose. The efficacy of this high-temperature compression technique highlights its significant potential for the mass production of high-performance wood from fast-growing species. Consequently, the resulting USD wood is ideally suited for value-added applications in the furniture and construction industries, offering a pathway towards sustainable and eco-friendly manufacturing solutions.
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