Fabrication Of Lenses Research Articles

Electrohydrodynamic assisted droplet alignment for lens fabrication by droplet evaporation

Lens fabrication by droplet evaporation has attracted a lot of attention since the fabrication approach is simple and moldless. Droplet position accuracy is a critical parameter in this approach, and thus it is of great importance to use accurate methods to realize the droplet position alignment. In this paper, we propose an electrohydrodynamic (EHD) assisted droplet alignment method. An electrostatic force was induced at the interface between materials to overcome the surface tension and gravity. The deviation of droplet position from the center region was eliminated and alignment was successfully realized. We demonstrated the capability of the proposed method theoretically and experimentally. First, we built a simulation model coupled with the three-phase flow formulations and the EHD equations to study the three-phase flowing process in an electric field. Results show that it is the uneven electric field distribution that leads to the relative movement of the droplet. Then, we conducted experiments to verify the method. Experimental results are consistent with the numerical simulation results. Moreover, we successfully fabricated a crater lens after applying the proposed method. A light emitting diode module packaging with the fabricated crater lens shows a significant light intensity distribution adjustment compared with a spherical cap lens.

Scalable, large area compound array refractive lens for hard X-rays

We demonstrate the fabrication of a 2D Compound Array Refractive Lens (CARL) for multi-contrast X-ray imaging. The CARL consists of six stacked polyimide foils with each displaying a 2D array of lenses with a 65 μm pitch aiming for a sensitivity on sub-micrometer structures with a (few-)micrometer resolution in sensing through phase and scattering contrast at multiple keV. The parabolic lenses are formed by indents in the foils by a paraboloid needle. The ability for fast single-exposure multi-contrast imaging is demonstrated by filming the kinetics of pulsed laser ablation in liquid. The three contrast channels, absorption, differential phase, and scattering, are imaged with a time resolution of 25 μs. By changing the sample-detector distance, it is possible to distinguish between nanoparticles and microbubbles.

Flexible fluidic lens with polymer membrane and multi-flow structure

This paper proposed a fluidic tunable lens with polymer membrane and multi-flow structure. The designed lens mainly consists of five optical layers including one polymer membrane, two solid layers and two liquid layers. A series of slime hexagonal holes are drilled in the solid layers and the lens holders, allowing the optical liquid flowing among the different layers. The integrated structure of the fluidic lens was presented, as well as the lens composition and fabrication process. The deformation process of the fluidic lens are measured and analyzed, and the optical property are simulated using Zemax software. Images captured through a prototype lens at various rotating angles presents almost identical patterns and the same image quality, showing good stability to gravity. The lens focal length can be adjusted flexibly from 32.3 mm to 14.3 mm under a tiny injection volume of 86.4 uL. Numerical analyses show that the lens distortion is less than 3% and relative illumination is above 0.72. The fluidic tunable lens shows the potential to be used in various compact, low cost and stable optical systems.

Acoustic gradient index lens design using gradient based optimization

We demonstrate a gradient based optimization of the absolute acoustic pressure at a focal point by incrementally repositioning a set of cylindrical obstacles so that they eventually act as an effective gradient index (GRIN) lens. The gradient-based optimization algorithm maximizes the absolute pressure at the focal point by analytically evaluating its derivative with respect to the cylinder positions and then perturbatively optimizing the position of each cylinder in the GRIN lens device while taking into account acoustic multiple scattering between the cylinders. The method is presented by examples of sets of hard cylinders and sets of elastic cylindrical shells of uniform size. Designs using available cylindrical shells enable easy and realistic fabrication of acoustic GRIN lenses. Computations are performed on MATLAB using parallel optimization algorithms and a multistart optimization solver, and supplying the gradients of absolute pressure at the focal point with respect to position vectors. Providing the analytic form of the gradients enhances modeling by allowing the use of exact gradients with optimization algorithms and parallel computing. This results in reducing number of function calls and time needed to converge, and improving solution accuracy for large scale optimization problems especially at high frequencies and with a large number of scatterers.

Economic fabrication of a novel hybrid planar Grating/Fresnel lens for miniature spectrometers.

We propose a new technique to fabricate a highly specialized optical element, a hybrid planar Grating/Fresnel lens (G-Fresnel), which is particularly useful to improve or enable more-affordable miniature/portable spectrometers. Both the Fresnel and the grating surface are fabricated simultaneously by sandwiching soft PDMS between a hard grating and a pre-replicated negative Fresnel surface. Several adhesion reduction techniques are also investigated that help improve both fabrication and cost efficiency (by reducing the solidification time) as well as the lifetime of the mold. Alignment errors are systematically analyzed, and their effects on the G-Fresnel lens evaluated. A compact fabrication platform was built, which is smaller than a volume of 160☓140☓106 mm3 to fit into a conventional vacuum drying oven, for the fabrication of a G-Fresnel lens with a diameter of 25.4 mm, an equivalent focal length of 25 mm, and a blazed grating pattern with 600 lines/mm spacing. The solidification time was reduced to 2 hours thanks to the improved adhesion reduction technique that permits a PDMS drying-temperature as high as 65 °C. The fabricated G-Fresnel lens was evaluated with regard to both geometrical fabrication precision and optical performance. The measured results, using a step gauge and atomic force microscopy, confirm that this replication technique produces high-quality replicates of the master surface-profile. Furthermore, a prototype spectrometer that uses a G-Fresnel lens was built and evaluated. The spectrometer fits within a volume of about 100 mm☓50 mm☓30 mm, and it operates across a wide wavelength spectrum (450 nm to 650 nm). Both the calculation based on the optical software ZEMAX and the experimental measurements are consistent and confirm that the spectrometer with the G-Fresnel lens can provide a spectral resolution of better than 1.2nm.

Fabrication of miniature elastomer lenses with programmable liquid mold for smartphone microscopy: curing polydimethylsiloxane with in situ curvature control.

Miniature lenses can transform commercial imaging systems, e.g., smartphones and webcams, into powerful, low-cost, handheld microscopes. To date, the reproducible fabrication of polymer lenses is still a challenge as they require controlled dispensing of viscous liquid. This paper reports a reproducible lens fabrication technique using liquid mold with programmable curvature and off-the-shelf materials. The lens curvature is controlled during fabrication by tuning the curvature of an interface of two immiscible liquids [polydimethylsiloxane (PDMS) and glycerol]. The curvature control is implemented using a visual feedback system, which includes a software-based guiding system to produce lenses of desired curvature. The technique allows PDMS lens fabrication of a wide range of sizes and focal lengths, within 20min. The fabrication of two lens diameters: 1 and 5mm with focal lengths ranging between 1.2 and 11mm are demonstrated. The lens surface and bulk quality check performed using X-ray microtomography and atomic force microscopy reveal that the lenses are suitable for optical imaging. Furthermore, a smartphone microscope with ∼1.4-μm resolution is developed using a self-assembly of a single high power fabricated lens and microaperture. The lenses have various potential applications, e.g., optofluidics, diagnostics, forensics, and surveillance.

Multifocal diffractive lens generating several fixed foci at different design wavelengths

We propose a method for designing multifocal diffractive lenses generating prescribed sets of foci with fixed positions at several different wavelengths. The method is based on minimizing the difference between the complex amplitudes of the beams generated by the lens microrelief at the design wavelengths, and the functions of the complex transmission of multifocal lenses calculated for these wavelengths. As an example, a zone plate generating three fixed foci at three different wavelengths was designed, fabricated, and experimentally investigated. The proof-of-concept experimental results confirm the formation of foci with fixed positions at the design wavelengths. The obtained results may find applications in the design and fabrication of novel multifocal contact and intraocular lenses with reduced chromatic effects.

Effect of hydrostatic pressure on physical properties of strontium based fluoroperovskites for novel applications

Density functional theory (DFT) is employed to calculate the effect of pressure variation on electronic structure, elastic parameters, mechanical durability, and thermodynamic aspects of SrRbF3, in combination with Quasi-harmonic Debye model. The pressure effects are determined in the range of 0–25 GPa, in which cubic stability of SrRbF3 fluoroperovskite remains valid. Significant influence of compression on wide range of elastic parameters and related mechanical properties have been discussed, to utilize this material in low birefringence lens fabrication technology. Apart of linear dependence on elastic coefficients, transition from brittle to ductile behavior is also observed at elevated pressure ranges. Moreover, successful prediction of important thermodynamic aspects such as volume expansion coefficient (α), Debye temperature (θD), heat capacities (Cp and Cv) are also done within wide pressure and temperature ranges.

In situ retrieval and correction of aberrations in moldless lenses using Fourier ptychography.

Liquid droplets cured at low temperatures or using ultraviolet light are primary approaches for fabricating refractive lenses without molds. Until now the performance of moldless lens fabrication process relied heavily on this step to precisely control the shape of each liquid droplet. Hence, a major hurdle in lenses fabricated from liquid droplets is the large variability of droplet shapes because they are sensitive to small amounts of interfacial forces. The shape of the final droplet critically affects the imaging performance of the lenses and cannot be reversed easily. Here, we aim to overcome this hurdle by performing in situ aberration correction using Fourier ptychography techniques. We demonstrate, for the first time, that computational optics can reverse high amounts of optical aberrations in moldless lenses and achieve high resolution imaging. In terms of imaging resolution, we successfully increased the resolving power of low powered moldless elastomer lenses by almost three-fold, from a numerical aperture of 0.035 to 0.099. The computational approach directly elucidates the spatially varying wavefront aberrations from each lens using the same imaging system. This provides direct feedback of droplet lens fabrication techniques without the need for advanced wavefront correction methods. The application of computational imaging onto moldless lenses, using consumer digital imaging systems, lends itself to the global efforts in decentralising high resolution image intensive scientific tools to the wider community.

Large area metalenses: design, characterization, and mass manufacturing.

Optical components, such as lenses, have traditionally been made in the bulk form by shaping glass or other transparent materials. Recent advances in metasurfaces provide a new basis for recasting optical components into thin, planar elements, having similar or better performance using arrays of subwavelength-spaced optical phase-shifters. The technology required to mass produce them dates back to the mid-1990s, when the feature sizes of semiconductor manufacturing became considerably denser than the wavelength of light, advancing in stride with Moore's law. This provides the possibility of unifying two industries: semiconductor manufacturing and lens-making, whereby the same technology used to make computer chips is used to make optical components, such as lenses, based on metasurfaces. Using a scalable metasurface layout compression algorithm that exponentially reduces design file sizes (by 3 orders of magnitude for a centimeter diameter lens) and stepper photolithography, we show the design and fabrication of metasurface lenses (metalenses) with extremely large areas, up to centimeters in diameter and beyond. Using a single two-centimeter diameter near-infrared metalens less than a micron thick fabricated in this way, we experimentally implement the ideal thin lens equation, while demonstrating high-quality imaging and diffraction-limited focusing.

Fabrication of Silicone Resin TIR Linear Lens and Development of 365 nm Wavelength UV LED Light Source

Fabrication of Silicone Resin TIR Linear Lens and Development of 365 nm Wavelength UV LED Light Source

高精度离轴非球面透镜的制造与检测

高精度离轴非球面透镜的制造与检测

Fabrication of Cylindrical Lenses by Combining Ultrashort Pulsed Laser and CO2 Laser

Fabrication of Cylindrical Lenses by Combining Ultrashort Pulsed Laser and CO2 Laser

Liquid Crystal Spatial Light Modulators for Simulating Zonal Multifocal Lenses.

To maximize efficiency of the normally lengthy and costly multizone lens design and testing process, it is advantageous to evaluate the potential efficacy of a design as thoroughly as possible prior to lens fabrication and on-eye testing. The current work describes an ex vivo approach of optical design testing. The aim of this study was to describe a system capable of examining the optical characteristics of multizone bifocal and multifocal optics by subaperture stitching using liquid crystal technologies. A liquid crystal spatial light modulator (SLM) was incorporated in each of two channels to generate complementary subapertures by amplitude modulation. Additional trial lenses and phase plates were placed in pupil conjugate planes of either channel to integrate the desired bifocal and multifocal optics once the two optical paths were recombined. A high-resolution Shack-Hartmann aberrometer was integrated to measure the optics of the dual-channel system. Power and wavefront error maps as well as point spread functions were measured and computed for each of three multizone multifocal designs. High transmission modulation was achieved by introducing half-wavelength optical path differences to create two- and five-zone bifocal apertures. Dual-channel stitching revealed classic annular rings in the point spread functions generated from two-zone designs when the outer annular optic was defocused. However, low efficiency of the SLM prevented us from simultaneously measuring the eye + simulator aberrations, and the higher-order diffraction patterns generated by the cellular structure of the liquid crystal arrays limited the visual field to ±0.45 degrees. The system successfully simulated bifocal and multifocal simultaneous lenses allowing for future evaluation of both objective and subjective evaluation of complex optical designs. However, low efficiency and diffraction phenomena of the SLM limit the utility of this technology for simulating multizone and multifocal optics.

Improvement of focusing characteristics of a surface plasmonic lens for UV wavelength

We study a surface plasmonic lens (SP lens) made as multicircular slit apertures of subwavelength widths milled in a thin metal film for generating a subwavelength focal spot in the far-field region. We previously developed the SP lens with a size of less than 4 µm for a wavelength of 375 nm, consisting of three concentric circular slit apertures in aluminum (Al) thin film. We numerically calculated the electric field distribution of the SP lens and verified a tight focal spot of subwavelength size in the far-field region. However, the experimentally measured spot size at the focal position (1.3 µm height above the SP lens surface) was more than the wavelength. The large focused spot size compared with the calculated value is attributed to the incomplete fabrication of the slit aperture delineation. In this study, we improved the design parameters and the fabrication of the SP lens for the same wavelength. We simulated the electric field distribution and confirmed that a focal spot with subwavelength size (270 nm) and enlarged focal length (2.2 µm) was experimentally verified.

Simple and low-cost polymer lens fabrication using a pressure-driven micro chamber.

In this paper, a low-cost lens fabrication method using a micro chamber produced by a three-dimensional (3-D) printer is presented. The shape of polydimethylsiloxane (PDMS) membrane was controlled by adjusting the pressure inside the chamber. On top of the shaped membrane, an ultraviolet-curable resin was poured. Depending on the pressure inside the chamber and the shape of the chamber lid, three types of lenses could be made: a bi-convex lens, a plano-convex lens, and a concave lens. This method can reduce the cost of making pilot or evaluation devices in healthcare service.

Development of the viewing distance measuring device in smartphone use.

In this paper, a low-cost lens fabrication method using a micro chamber produced by a three-dimensional (3-D) printer is presented. The shape of polydimethylsiloxane (PDMS) membrane was controlled by adjusting the pressure inside the chamber. On top of the shaped membrane, an ultraviolet-curable resin was poured. Depending on the pressure inside the chamber and the shape of the chamber lid, three types of lenses could be made: a bi-convex lens, a plano-convex lens, and a concave lens. This method can reduce the cost of making pilot or evaluation devices in healthcare service.

Theoretical and experimental analysis of an innovative dual-axis tracking linear Fresnel lenses concentrated solar thermal collector

Linear concentrating solar thermal systems offer a promising method for harvesting solar energy. In this paper, a model for a novel linear Fresnel lens collector with dual-axis tracking capability is presented. The main objective is to determine the performance curve of this technology by means of both experiment and theoretical analysis. A mathematical model including the optical model of the concentrator and the heat transfer model of the receiver pipe was developed. This tool was validated with experimental data collected using a proof of concept prototype installed in Bourne, UK. The performance curve of the collector was derived for temperatures between 40°C and 90°C. The results show that the global efficiency of the collector is limited to less than 20%. The energy losses have been analysed. The optical losses in the lens system accounts for 47% of the total energy dissipated. These are due to absorption, reflection and diffraction in the Fresnel lenses. Furthermore manufacturing error in the lens fabrication has to be considered. One third of the solar radiation collected is lost due to the low solar absorptance of the receiver pipe. Thermal radiation and convection accounts for 6% of the total as relatively low temperatures (up to 90°C) are involved. In order to increase the performance of the system, it is recommended to install an evacuated receiver and to insulate the recirculation system. Considering data from manufacturers, these improvements could increase the global efficiency up to 55%. Utilising the results from this work, there is the intention of building an improved version of this prototype and to conduct further tests.

Birefringence measurement for validation of simulation of precision glass molding process

AbstractDuring fabrication of glass lens by precision glass molding (PGM), residual stresses are setup, which adversely affect the optical performance of lens. Residual stresses can be obtained by measuring the residual birefringence. Numerical simulation is used in the industry to optimize the manufacturing process. Material properties of glass, contact conductance and friction coefficient at the glass‐mold interface are important parameters needed for simulations. In literature, these values are usually assumed without enough experimental justifications. Here, the viscoelastic thermo‐rheological simple (TRS) behavior of glass is experimentally characterized by the four‐point bending test. Contact conductance and friction coefficient at P‐SK57™ glass and Pt‐Ir coated WC mold interface are experimentally measured. A plano‐convex lens of P‐SK57™ glass is fabricated by PGM for two different cooling rates and whole field birefringence of the finished lens is measured by digital photoelasticity. The fabrication process is simulated using finite element method. The simulation is validated, for different stages of PGM process, by comparing the load acting on the mold and displacement of the molds. At the end of the process, the birefringence distribution is compared with the experimental data. A novel plotting scheme is developed for computing birefringence from FE simulation for any shape of lens.

Design and fabrication of liquid crystal-based lenses

ABSTRACTLiquid crystal (LC)-based lenses are promising for a wide range of applications from optical communications and signal processing to three-dimensional displays. Among a variety of the LC-based lenses, several classes including the Fresnel type and the lenticular type are comprehensively reviewed from the standpoints of the basic concepts and the device architectures. The underlying mechanisms for the focusing effect and the tuning capability inherent to the lens configuration are described. Recent progress on the LC-based lenses for reconfigurable optical processing and autostereoscopic displays is also presented. The lens architecture combined with the intrinsic anisotropy of the LC provides a versatile platform to build up high-performance LC-based lenses with the tuning capability.