AbstractThe nonlinearity, dynamics, and coupling characteristics in chemical systems render traditional fault detection methods inadequate for meeting the requirements of safe production. To address this problem, a fault detection method based on kernel entropy component analysis (KECA) combined with cumulative parameter difference (CPD) is proposed. First, the important variation information of the original data is retained based on the information theory. Second, the CPD statistics are calculated by comprehensively comparing the differences in key parameters between two datasets. Finally, these statistics are applied to process monitoring. It is worth noting that the CPD can selectively count the information differences of the parameters, and smooth out individual extreme differences through an asymmetric sliding window. In addition, two simulation experiments with a numerical case and the Tennessee Eastman process (TEP) are used to verify the fault detection performance of KECA‐CPD. The experimental results clearly show the effectiveness of the fault detection performance of KECA‐CPD.
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