Developing highly active, durable, and low-cost electrocatalysts is of crucial importance to making renewable energy conversion devices, such as fuel cells and electrolyzers, economically viable. Hence, tremendous efforts have been geared to develop non-precious metal electrocatalysts that can replace expensive precious metal catalysts for energy conversion reactions. Among various classes of non-precious metal electrocatalysts, transition metal and nitrogen codoped carbon (M–N/C) catalysts have demonstrated excellent catalytic activity, which even rivals that of precious metal catalysts. In this presentation, we present our recent efforts toward high-performance M–N/C catalysts for energy conversion reactions, including oxygen reduction reaction (ORR), and hydrogen evolution reaction (HER) [1-7]. We have developed a general “silica-protective-layer-assisted” approach that can preferentially generate the catalytically active M–N x sites in M–N/C catalysts while suppressing the formation of catalytically less active or inactive large metallic particles [4,6,7]. The catalyst preparation consisted of adsorption of a metallomacrocyle precursor on a carbon support, low-temperature annealing, silica layer overcoating, high-temperature pyrolysis, and silica layer etching, which yielded a carbon coated with thin layer of metallomacrocyclic carbon catalysts [4]. The prepared catalysts contained a higher density of active M–N x sites compared to the catalytic prepared without the silica coating step. This preparation method is generally applicable to various carbon supports and metallomacrocyclic compounds. The prepared Fe-containing catalysts showed very high ORR activity and excellent stability in alkaline media. Importantly, an alkaline anion exchange membrane fuel cell with a CNT/PC-based cathode exhibited record high current and power densities among NPMC-based AEMFCs. Furthermore, using metallomacrocycle precursors with Co, Ni, and Pt metal centers, catalysts showing excellent performances toward HER [7], CO2 reduction reaction [8] were developed. References Y. Cheon et al., Scientific Reports 3, 2715 (2013).J. Han et al., Angew. Chem. Int. Ed. 54, 12622 (2015).Y. Cheon et al., Adv. Energy Mater. 6, 1501794 (2016).J. Sa et al., J. Am. Chem. Soc. 138, 15046 (2016).H. Kim et al., ACS Appl. Mater. Interfaces 9, 9567 (2017).Woo et al., Chem. Mater. 30, 6684 (2018).J. Sa et al., ACS Catal. 9, 83 (2019).J. Sa et al., manuscript in preparation (2019).
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