A new method for the determination of gas and liquid flow rates in vertical upward gas–liquid pipe flows has been proposed. This method consists of an application of machine learning techniques on the probability density function (PDF) and the power spectral density (PSD) of the normalized output of a differential pressure transducer connected to two axially separated wall pressure taps in the pipe. The two-phase flow regime was first identified by the application of the elastic maps method on the differential pressure PDF. The transducer signal was then pre-processed using Principal Component Analysis, and independent features were extracted using Independent Component Analysis. The extracted features were used as inputs to multi-layer back-propagation neural networks, which gave the phase flow rates as output. The present method was used to calibrate a differential pressure sensor to estimate the flow rates of both phases in air–water flow in a vertical pipe of diameter 32.5mm and in the pressure range from 100 to 140kPa. Predictions of the present method were in good agreement with direct flow rate measurements. Compared to previously used methods of feature extraction from differential pressure signals, the present method was the only one to have a good, consistent performance over all flow regimes and for all flow conditions encountered in this study.
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