Transition to a decarbonized society will rely on clean energy resources, in particular on "green” hydrogen—a renewable energy carrier that can be generated via water electrolysis [1]. Unlike proton exchange membrane water electrolyzers (PEMWE), anion exchange membrane water electrolyzers (AEMWEs) enable the use of earth-abundant transition metals in both the cathode and anode [2]. In addition, unlike liquid alkaline water electrolyzers, which use a highly concentrated alkaline media (6 M KOH), AEMWEs can operate with low-concentrated electrolyte, and even pure water [3]. Developing active and durable platinum group metal-free (PGM-free) electrocatalysts is crucial for the large-scale implementation of the AEMWE technology. Ni-based electrocatalysts have shown good activity towards the hydrogen evolution reaction (HER) in alkaline media [4]. Herein, carbon supported Ni-derived NiO nanosphere electrocatalysts are synthetized via a sol-gel method followed by thermal treatment under reducing atmosphere. We explored several synthesis parameters, i.e., Ni-to-carbon ratio, annealing temperature, and annealing time. We also investigated the impact of these synthesis variables on the HER activity in alkaline electrolyte. The catalysts were characterized by XRD, SEM, and EDS. The formation of Ni metal particles with a thin oxygen-rich layer on the surface was demonstrated by microscopy and crystallographic characterization. Following optimization, the HER overpotential of the best performing electrocatalyst at a current density of 10 mA cm−2 was reduced to ca. 130 mV. The catalyst durability was tested over 100 h in KOH solutions at different electrolyte concentrations using various testing protocols such as constant current hold and potential cycling. The catalyst showed higher HER activity (100 mV lower HER overpotential) and better durability behavior (0.15 mV/h lower degradation rate) compared to a commercial Ni supported Vulcan XC-72 electrocatalyst.
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