Effect Of Nanoclay Research Articles

The nano-clay effect on the improvement of the thermal, flammability, and mechanical behavior of epoxy/glass fiber/ATH hybrid composites

More than 50% of the flame retardants used in the polymer and plastic industries are metal hydroxides. Among them, aluminum trihydroxide (ATH) is the most widely used due to its low toxicity and corrosiveness and its cost-effectiveness. The use of high-volume ATH in polymers reduces the mechanical properties. In this work, clay nanoparticles were added into epoxy/glass fiber/ATH hybrid composites to improve the mechanical and thermal properties of the composites. The effect of nano-clay content (1, 3, and 5 phr) on mechanical properties such as tensile and flexural strength and modulus, and thermal properties was investigated. Thermal properties were evaluated by Differential Scanning Calorimetry (DSC), and Thermogravimetric Analysis (TGA). The result of mechanical tests showed that adding 3 phr of clay nanoparticles increases tensile and flexural strength by 10% and 9.2%, respectively. The flammability of the composites was measured in horizontal mode. The flammability results revealed that introducing 3 phr of nano-clay improves the flammability of the composites by 41%.

The effect of nanoclay (NC) on mechanical, thermal, and morphological properties of wood plastic composite (WPC) based on recycled polyethylene (rPE) and kenaf fiber

The effect of nanoclay (NC) on mechanical, thermal, and morphological properties of wood plastic composite (WPC) based on recycled polyethylene (rPE) and kenaf fiber

Effect of nanoclay (Cloisite 30B) and antioxidant (Irganox 1010) on the physico- and thermo-mechanical properties of thermoplastic polyurethane prepared via a semi-continuous method in an internal mixer

Effect of nanoclay (Cloisite 30B) and antioxidant (Irganox 1010) on the physico- and thermo-mechanical properties of thermoplastic polyurethane prepared via a semi-continuous method in an internal mixer

The Time-Dependent Interfacial Adhesion between Artificial Rock and Fresh Mortar Modified by Nanoclay.

The time-dependent interfacial adhesion between rock and fresh mortar is key for printing concrete linings in mountain tunnels. However, a scientific deficit exists in the time-dependent evolution of the interfacial adhesion, which can cause adhesion failure when printing tunnel lining. Nanoclay has the potential to increase the interfacial adhesion and eliminate the adhesion failure. Before the actual printing of tunnel linings, the time-dependent interfacial adhesion between artificial rock and fresh mortar modified by nanoclay should be understood. This paper studied the time-dependent interfacial adhesion based on fast tack tests, fast shear tests, and isothermal calorimetry tests. With the addition of nanoclay, the maximum tensile stress and the maximum shear stress increased. Compared with a reference series, the maximum interfacial tensile stress in a 0.3% nanoclay series increased by 106% (resting time 1 min) and increased by 209% (resting time 32 min). A two-stage evolution of the interfacial adhesion was found with the addition of nanoclay. In the first stage, the time-dependent interfacial adhesion increased rapidly. A 0.3% NC series showed an increase rate six times higher than that of the reference series. As the matrices aged, the increase rate slowed down and followed a linear pattern of increase, still higher than that of the reference series. The stiffening of fresh matrices resulted in the interface failure mode transition from a ductile failure to a brittle failure. The effect of nanoclay on flocculation and on accelerating the hydration contributed to the time-dependent interfacial adhesion between artificial rock and fresh mortar.

The Effect of Nanoclay on the Morphological and Physical Properties of Bitumen/PET/Clay Nanocomposites

The Effect of Nanoclay on the Morphological and Physical Properties of Bitumen/PET/Clay Nanocomposites

Effect of nanoclay on the mechanical and thermal properties of glass fiber-reinforced epoxy composites

The effects of nanoclay (NC) addition on the thermal and mechanical properties of glass fiber-reinforced epoxy composites were investigated experimentally in this study. Nanocomposite plates were produced for this purpose using three different NC ratios (0.5%, 1%, and 1.5% by weight). Thermal characteristics of nanocomposites were investigated using dynamic mechanical analysis, differential scanning calorimetry, and thermogravimetric analysis. The mechanical and thermal results obtained from composites with three different NC ratios were compared with the results obtained from pure composites. The structures of nanocomposites were investigated with the help of SEM–EDS analyses. Furthermore, the effect of nanoclay on the failure behavior of composites was also investigated. In this study, the highest values in all mechanical properties were obtained from samples with a 1% NC-added. Obtained from 1% NC-added samples: tensile, compressive, shear strengths, elasticity modulus, shear modulus, and Poisson's ratio values were 31.06%, 4.25%, 14.30%, 7.35%, 11.94%, and 12.5% higher, respectively, than the values obtained from pure samples. Maximum loss modulus and maximum storage modulus were obtained from samples with 1.5% and 0.5% NC-added, respectively. In samples with 1.5% NC-added, the highest Tan δ value was obtained. Glass transition temperatures increased with the added NC. It was observed that the fiber–matrix interfaces were more clearly separated in the samples with 1.5% NC-added.Graphical abstract

Impact of clay nano-material and glass fiber on the efficacy of traditional soil stabilization technique

The primary objective of this study is to evaluate the simultaneous effect of Nanoclay (NC) and Glass Fiber (GF) on improving the effectiveness of conventional soil stabilization approach. To this end, the Strength Improvement Factor (SIF) and Durability Index (DI) parameters were evaluated for marl soil stabilized with 6 % lime and varying contents of NC and GF after 7 and 28 days of curing, considering up to 8 Freeze-Thaw (F-T) cycles. The findings demonstrate that the compounds exhibit effective interlocking bonds as a result of the presence of GF and NC, as confirmed by Scanning Electron Microscopy (SEM) and X-Ray Diffraction (XRD) analyses. Moreover, the addition of 1 % NC and 0.75 % GF is observed to effectively improve the efficiency of lime-stabilized marl through chemical, physical and mechanical means, thus yielding higher SIF and DI values.

Effect of nanoclays on the electrochemical performance of LbL catechol sensors

Halloysite nanotubes (HNTs) are excellent candidates to improve the immobilization of electroactive materials or enzymes due to their tubular structure and properties. In this work, an improved LbL based catechol sensor has been developed using a combination of sensing materials with complementary activity. These include sulfonated copper phthalocyanine (CuPcSO3−) acting as electrocatalytic material, poly(ethyleneimine) (PEI) to increase the charge injection efficiency and the increase of the surface provided by HNTs. The LbL film has been used as the sensing platform to deposit tyrosinase in order to further enhance the performance of the developed sensor towards catechol. The LbL films were characterized by using UV–Vis, FTIR and cyclic voltammetry. The limits of detection, repeatability and reproducibility of the sensors and the biosensor were evaluated. The limits of detection were 1.23 μmol·L−1 for the optimized (PEI/CuPcSO3−) sensor, 0.987 μmol·L−1 for the (PEI/HNT/PEI/CuPcSO3−) sensor and 0.938 μmol·L−1 for the (PEI/HNT/PEI/CuPcSO3−)-Tyrosinase sensor.

Time- and temperature-dependent mechanical and rheological behaviours of injection moulded biodegradable organoclay nanocomposites

Injection moulded specimens were produced from biodegradable poly(butylene succinate) (PBS)/organomodified montmorillonite (OMMT) nanocomposites, after melt compounding in different compositions. WAXD studies demonstrated that the OMMT formed similar intercalation levels in the 2.5–10 w/w% additive ratio range. It was also proved by rotational rheometry that the nanoclay stacks form physical network above 5 w/w% concentration, which significantly influence the viscoelastic properties of the melt. The value of zero shear viscosity also changed accordingly, starting to increase above 5 w/w% nanoclay content. The OMMT content reduced the creep sensitivity measured in molten state.X-ray and DSC investigations showed that OMMT inhibits the crystallisation of PBS, resulting in a decrease in crystallinity at higher nanoclay ratios. As a result, the room temperature creep increased with the OMMT ratio.The Young's modulus linearly increases in the entire concentration range exceeding 1.2 GPa at 10 w/w% nanoclay content. The value of yield strength does not change significantly (35–40 MPa), but the strain at yield – which characterises stiffness – and the notched Izod impact strength already decrease at 2.5 w/w% OMMT content, but further increasing the nanoclay content has minor effect. However, the nanocomposite with 10 w/w% OMMT can be a real alternative to polypropylene (PP) and high-density polyethylene (HDPE) injection moulded products based on its mechanical properties.To characterise the effect of OMMT on dynamic mechanical properties, the S (Stiffening effectiveness), L (Loss effectiveness) and D (Damping effectiveness) indices were introduced to quantitatively describe the nanoclay effect intensity in each temperature range.

Chronic toxicity and liver histopathology of mosquito fish (Gambusia holbrooki) exposed to natural and modified nanoclays

Nanoclays are found in the air, water, and soil, and modified nanoclays are being developed and used in several consumer products. For example, modified nanoclays are used to remove pollutants from wastewater. Ironically, however, nanoclays are now considered emerging contaminants. Indeed, release of modified nanoclays in aquatic systems, even as remediating agents, could adversely affect associated wildlife. However, aquatic organisms have interacted with natural nanoclays for millennia, and it is unclear if modified nanoclays induce stronger effects than the nanoclays that occur naturally. The concentrations over which nanoclays occur and illicit negative effects are not well studied. This study investigated the dose response of a natural nanoclay (Na+montmorillonite) relative to two modified nanoclays (Cloisite®30B and Novaclay™) on survival, body condition, and liver pathomorphology of Gambusia holbrooki after 14 days of exposure. Although none of the nanoclays affected survival and body condition of G. holbrooki over 14 days, each nanoclay induced histopathological changes in liver tissues at very low concentrations (LOAEL: 0.01 mgL−1). The effects of nanoclays on hepatic cell circulatory (blood cell aggregation with increased number of Kupffer cells and hemosiderin deposits), regressive (hepatocyte vacuolization), and degenerative (cell death) changes of mosquito fish varied among nanoclay types. Novaclay™ at low concentrations caused circulatory changes on hepatic tissues of G. holbrooki, whereas both natural nanoclays and Cloisite®30B showed little effect on circulatory endpoints. In contrast, all of the nanoclays induced regressive and degenerative changes on liver tissues of mosquito fish across all concentrations tested. This study clearly reveals that natural and modified nanoclays have important health implications for fish and other aquatic organisms. Consequently, the widespread use of modified nanoclays in several applications and increased release of natural nanoclays through erosion or other processes needs to be evaluated in more detail especially in the context of their safety for aquatic systems.

Geopolymer mortars for use in construction 3D printing: Effect of LSS, graphene oxide and nanoclay at different environmental conditions

The environmental impact of concrete 3D printing (C3DP) has become a concern due to its large cement consumption and over-exploitation of natural resources. This study investigates the viability of using geopolymer mixtures in C3DP prepared with fly ash (FA)/ground granulated blast furnace slag (GGBS) and underutilised aggregate as substitutes for ordinary Portland cement (OPC) and natural aggregate, respectively. This paper focuses on the rheological, mechanical, and shrinkage properties of FA/GGBS-based geopolymer mortar with lead smelter slag (LSS) as natural sand (NS) substitute and the impact of adding nanoclay (NC) and graphene oxide (GO), as thixotropy agents, on the yield stress development and viscosity recovery properties of the mixtures. The effect of various outdoor environmental conditions of 24 °C -50 %RH, 35 °C -90 %RH and 35 °C -50 %RH on pore water evaporation and 28-day drying shrinkage of 3D printable geopolymer mortar was studied, considering the effect of NS, LSS, NC and GO in free-formed and control conditions. LSS GO-modified mortars exhibited superior viscosity recovery capacity and yield stress evolution compared to their NC-modified counterparts. Moreover, using LSS instead of NS resulted in increased 28-day compressive strength under various environmental conditions, and LSS mortars exhibited lower drying shrinkage in both conventional casting and free-formed conditions. The findings of this paper will serve as a benchmark for further studies on the effect of different curing techniques (internal or external) on the hardened state dimensional stability of 3D printed products using alkali-activated binder systems to improve the structural integrity by controlling the water evaporation and drying shrinkage development.

Synergistic Effect of Nanoclay and Barium Sulfate Fillers on the Corrosion Resistance of Polyester Powder Coatings

Nanoclay has proven to be an active anti-corrosive additive due to the self-repairing effect from nanoclay swelling and expansion, except for its passive barrier effect due to the high aspect ratio. But it is still uncertain how these effects of nanoclay are intertwined with the other components in a complex coating system in corrosive environments. In this study, we examined the combined effects of nanoclays of two particle sizes with a commonly used cost-reducing filler, BaSO4. By employing neutral salt spray tests, electrochemical analysis, and surface characterization, we identified the optimal conditions for achieving a strong barrier effect. Surprisingly, a relatively low nanoclay dosage of 2% combined with BaSO4 filler exhibited synergistic behavior. Nanoclay not only compensated for the reduction in the barrier effect owing to the addition of BaSO4 by offering self-repairing and barrier effects, but also overcame the delamination issues observed at higher nanoclay dosages (4% and above). The coating panel with 2% larger nanoclay and BaSO4 showed two orders of magnitude higher pore resistance than the coating without nanoclay, remaining at 107 Ω∙cm2 after 25 days of immersion. As a result, this coating panel demonstrated significantly slower corrosion expansion and reached a lifetime of 2500 h when creepage exceeded 2 mm in salt spray tests. This study contributes to a full understanding and proper utilization of nanoclay for high-performance, smart anti-corrosive coatings.

The Study on the Morphology and Compression Properties of Microcellular TPU/Nanoclay Tissue Scaffolds for Potential Tissue Engineering Applications.

Thermoplastic polyurethane (TPU) materials have shown promise in tissue engineering applications due to their mechanical properties and biocompatibility. However, the addition of nanoclays to TPU can further enhance its properties. In this study, the effects of nanoclays on the microstructure, mechanical behavior, cytocompatibility, and proliferation of TPU/nanoclay (TPUNC) composite scaffolds were comprehensively investigated. The dispersion morphology of nanoclays within the TPU matrix was examined using transmission electron microscopy (TEM). It was found that the nanoclays exhibited a well-dispersed and intercalated structure, which contributed to the improved mechanical properties of the TPUNC scaffolds. Mechanical testing revealed that the addition of nanoclays significantly enhanced the compressive strength and elastic resilience of the TPUNC scaffolds. Cell viability and proliferation assays were conducted using MG63 cells cultured on the TPUNC scaffolds. The incorporation of nanoclays did not adversely affect cell viability, as evidenced by the comparable cell numbers between nanoclay-filled and unfilled TPU scaffolds. The presence of nanoclays within the TPUNC scaffolds did not disrupt cell adhesion or proliferation. The incorporation of nanoclays improved the dispersion morphology, enhanced mechanical performance, and maintained excellent biocompatibility. These findings suggest that TPUNC composites have great potential for tissue engineering applications, providing a versatile and promising scaffold material for regenerative medicine.

Enhanced Compatibility of Secondary Waste Carbon Fibers through Surface Activation via Nanoceramic Coating in Fiber-Reinforced Cement Mortars

The utilization of waste fibers in the production of reinforced concrete materials offers several advantages, including reducing environmental strain and socio-economic impacts associated with composite waste, as well as enhancing material performance. This study focuses on the development of cementitious mortars using secondary waste carbon fibers, which are by-products derived from the industrial conversion of recycled fibers into woven/non-woven fabrics. The research primarily addresses the challenge of achieving adequate dispersion of these recycled fibers within the matrix due to their agglomerate-like structure. To address this issue, a deagglomeration treatment employing nanoclay conditioning was developed. The functionalization with nanoclay aimed to promote a more uniform distribution of the reinforcement and enhance compatibility with the cementitious matrix. Various fiber weight percentages (ranging from 0.5 w/w% to 1 w/w% relative to the cement binder) were incorporated into the fiber-reinforced mix designs, both with and without nanoceramic treatment. The influence of the reinforcing fibers and the compatibility effects of nanoclay were investigated through a comprehensive experimental analysis that included mechanical characterization and microstructural investigation. The effectiveness of the nanoceramic conditioning was confirmed by a significant increase in flexural strength performance for the sample incorporating 0.75 w/w% of waste fibers, surpassing 76% compared to the control material and exceeding 100% compared to the fiber-reinforced mortar incorporating unconditioned carbon fibers. Furthermore, the addition of nanoclay-conditioned carbon fibers positively impacted compression strength performance (+13% as the maximum strength increment for the mortar with 0.75 w/w% of secondary waste carbon fibers) and microstructural characteristics of the samples. However, further investigation is required to address challenges related to the engineering properties of these cementitious composites, particularly with respect to impact resistance and durability properties.

The Reinforcement Effect of Nanoclay on the Damping Characteristics of Hybrid Laminated Composites

The Hybrid Nanocomposite (HNC) laminates are processed by reinforcing the chopped strand mat glass fiber and organically modified montmorillonite clay (OMT) in the polyester matrix. The different percentage by weight (1, 2, 3, and 5% ) of OMT are mixed by high speed shear mixer into the polyester matrix and then the HNC laminates are fabricated by introducing pre-mixed polyester-clay into the CSM by hand lay-up technique. A tensile test result reveals that nanoclay in polyester matrix significantly improves the tensile modulus and strength of HNC. The results also indicate that increasing the amount of nanoclay beyond 2% by weight reduces the mechanical properties but surpassing the basic glass fiber filled system. The reinforcing effect of clay enhances the flexural modulus and strength. Considerable improvement in impact energy absorption is seen from the impact test. Dynamic mechanical analysis shows that incorporation of nanoclay improves the storage modulus and Loss tangent of HNC. Free vibration tests and logarithmic decrement methods are used to predict the dynamic characteristics such as natural frequency, and damping factor for the first four modes of different clay concentrations. Dynamic results show that second phase nanoscale dispersion between the matrix and E-glass fiber significantly enhances the internal damping of hybrid composites.

The effect of nanoclay on the performance of basalt-epoxy facesheet and foam core sandwich panels

It has been reported that the properties of a foam-based sandwich panel can be enhanced by incorporating nanoclay into the facesheet or foam core. In this study, an attempt was made to disperse nanoclay into the epoxy adhesive so as to bond the facesheet with the core. The sandwich panel in this study was fabricated using a basalt/epoxy laminate as the facesheet and polyvinyl chloride foam as the core material. The characterisation results through flexural and quasi-static indentation tests revealed that the infusion of nanoclay led to an increase of up to 34% in the bending strength, 51% in the core shear strength, and 72% in energy absorption. In addition, the nanoclay-reinforced sandwich panel showed a slightly higher sound absorption coefficient than the control specimen without nanoclay. Another interesting observation from the flexural and quasi-static indentation tests was that the addition of nanoclay also influenced the failure behaviour and the size of the damaged area. The superior energy and sound absorption characteristics make the foam-based sandwich panel a potential material for structural applications requiring acoustic insulation.

Study on the Self-Repairing Effect of Nanoclay in Powder Coatings for Corrosion Protection

Powder coatings are a promising, solvent-free alternative to traditional liquid coatings due to the superior corrosion protection they provide. This study investigates the effects of incorporating montmorillonite-based nanoclay additives with different particle sizes into polyester/triglycidyl isocyanurate (polyester/TGIC) powder coatings. The objective is to enhance the corrosion-protective function of the coatings while addressing the limitations of commonly employed epoxy-based coating systems that exhibit inferior UV resistance. The anti-corrosive and surface qualities of the coatings were evaluated via neutral salt spray tests, electrochemical measurements, and surface analytical techniques. Results show that the nanoclay with a larger particle size of 18.38 µm (D50, V) exhibits a better barrier effect at a lower dosage of 4%, while a high dosage leads to severe defects in the coating film. Interestingly, the coating capacitance is found, via electrochemical impedance spectroscopy, to decrease during the immersion test, indicating a self-repairing capability of the nanoclay, arising from its swelling and expansion. Neutral salt spray tests suggest an optimal nanoclay dosage of 2%, with the smaller particle size (8.64 µm, D50, V) nanoclay providing protection for 1.5 times as many salt spray hours as the nanoclay with a larger particle size. Overall, incorporating montmorillonite-based nanoclay additives is suggested to be a cost-effective approach for significantly enhancing the anti-corrosive function of powder coatings, expanding their application to outdoor environments.

Effect of nano clay and PCE on the buildability of ultra-fine dredged sand-based 3D printing materials

The use of ultra-fine dredged sand instead of natural sand in construction 3D printing materials can significantly reduce the cost. However, ultra-fine dredged sand has fine particles and high angular morphology, which can hinder the buildability and continuous printability of construction 3D printing materials. The addition of polycarboxylate superplasticizer (PCE) can effectively solve this problem. Considering that the change of PCE (content of 0, 0.1%, 0.2%, 0.3%) content has a great influence on the printing performance of mortar, in order to make up for this deficiency, nano clay (content of 0,1%) is added to the mortar. The experimental results showed that the addition of nano clay can significantly reduce the negative effects of PCE on the yield stress and apparent viscosity of 3D printing materials (3DPM). When the content of PCE is 0.2%, the addition of 1% NAC could increase the static yield stress and viscosity growth rate of 3DPM by 111.8% and 115.3% respectively. In addition, unconfined compressive strength test, isothermal calorimetry, Mercury invasion porosity method and thermogravimetric analysis were used to characterize the hardening properties of 3DPM. The results of heat of hydration showed that the addition of nano clay reduced the hydration exothermic peak of 3DPM, but increased the total heat release. The results of pore structure analysis showed that the addition of nano clay reduced the macropore (>1000 nm) of 3DPM from 19.31% to 18.82%. Thermogravimetric analysis showed that the addition of nano clay increased the hydration products. Therefore, the compressive strength of 3DPM was kept within an acceptable range. Finally, the laboratory’s printing results indicated that the 3DPM can print up to 20 layers continuously.

Effect of nanoclay (NC) on mechanical and thermal properties of cellulose nanoparticles (CNPs) filled cornstarch bioplastic film

This paper explores the effect of nanoclay for improving the interfacial properties of starch bioplastic material filled with cellulose-nanoparticles (CNPs). The CNPs were prepared through acid-hydrolysis process by using acid concentration to break the amorphous region of chopped fiber to produce nano-cellulose. Various CNPs concentration (0.5 – 2.5 wt.%) were dispersed in cornstarch biopolymer matrix to form bioplastic films through solution casting method and listed for thermal and mechanical properties. Cornstarch bioplastic filled with 1.5 wt.% of CNPs showed optimum improvement in thermal and mechanical properties. Furthermore, nanoclay (NC) of varying weight percentage (0.1 – 0.5 wt. %) were added to the optimum improved 1.5 wt.% CNPs filled cornstarch bioplastic material. Hence, the hybrid cellulose-nanoparticles/nanoclay (CNPs/NC) filled cornstarch was improved both thermally and mechanically. The stiffness parameter ({beta }_{f}) and confinement region (C) of the bioplastic during relaxation stage were 0.70 and 1.03 respectively for hybrid fillers at 1.5/0.3_CNPs/NC, which is an indication that nanoclay had a very good reinforcing effect on the starch polymer system. Improved tensile modulus and tensile strength of the CNPs/NC by 639% and 97% respectively were found when compared to CNPs filled cornstarch bioplastic material. Furthermore, the addition of nanoclay slow down the effect of water absorption rate. Hence, the water uptake of the bioplastic film was normalized.

Mechanical Behavior of Nano Clay on Cement Mortar at Ambient Temperature

The Experimental studies prove that the use of cement as a partial replacement with Nano clay and polypropylene fibres along with Ground Granulated Blast Furnace Slag improves the strength properties like compressive strength of cement mortar at ambient temperature. These Nano clay has been successfully recognized as promising advanced materials used for construction purpose due to their enhanced mechanical properties. The primary focus and purpose of this study is to investigate the effect of Nano Clay and its properties on cube specimens. The test specimens consist of cubes (70.6 mm) as per IS specifications, the specimens were casted for 3 days and 7 days and tested with cement mortar mix 1:3, and polypropylene fibres (0.25% by weight of cement) all the test specimens are subjected to ambient temperature then, and strength properties at normal temperature were studied. The test result shows there is a significant improvement in 3 days and 7 days strength as compared to the conventional mortar. The inclusion of Nano clay will have significant improvement and high boning properties when it is added to the cement.