Dust Collection Research Articles

베인-와이어 적층 구조형 엘리미네이터의 경량설계 및 집진성능

베인-와이어 적층 구조형 엘리미네이터의 경량설계 및 집진성능

Influence of Particle Surface Energy and Sphericity on Filtration Performance Based on FLUENT-EDEM Coupling Simulation

The adhesion of dust particles on the surface of the dust collector tends to cause great resistance to the dust collector and affects the operating efficiency. In order to visualize particles in the filtration process and to grasp the mechanism of particle viscosity and sphericity on filtration performance, a numerical simulation study was conducted to investigate the deposition behavior of particles during filtration, employing FLUENT-EDEM coupling technology. By examining the deposition process, the role of particle characteristics on dust behavior within the entire filtration system was elucidated. The effects of varying particle surface energy and particle sphericity on filtration pressure drop and cake porosity were analyzed. The findings reveal that under the force of the air, particles on the surface of the filter membrane experience compaction, leading to a reduction in the porosity of the formed cake layer. The diminution of porosity serves to impede the air, consequently augmenting the pressure drop across the filtration system and hindering the operational efficacy of the dust collector. As the surface energy of the particles increases, the adhesive forces between particles are intensified, leading to an elevation in the porosity of the cake layer and a subsequent decrease in the pressure drop. When the surface energy of the particles is increased from 0.01 J/m2 to 0.04 J/m2, the porosity experiences a modest increase of only 9.1%, yet the pressure drop is significantly reduced by half, amounting to a decrease of 1594 Pa. Under high particle surface energy, as filtration air velocity increases, particles are compressed, resulting in a decrease in cake porosity and an increase in pressure drop. Concurrently, our findings indicate that as the sphericity of particles increases, their surfaces become increasingly smooth which in turn results in a decreased porosity of the cake layer and, consequently, an elevation in the filtration pressure drop.

Research on the explosion vent external composite disaster induced by dust explosion inside the dust collector

With the help of computational fluid dynamics (CFD) technology, this research focuses on the quantitative effects of the explosion venting area (S), static opening pressure of the vent (Pstat) and dust cloud concentration (CD) on the explosion overpressure, high-speed airflow and high-temperature flame in the explosion venting zone. The results show that the explosion disaster along the explosion venting zone in general shows an oscillating fluctuating trend of attenuation, and the closer to the explosion vent explosion disaster is more serious. The increase of S will enhance the nonlinear change of explosion disaster, and the change law of explosion overpressure is completely opposite to that of high-speed airflow and high-temperature flame. With the increase of Pstat, the coupling effect of air intake pipe and dust collector is strengthened, which further aggravates the spread of explosion disaster. The change of CD has both promoting and restraining effects on the spread of explosion disaster. The maximum overpressure (P), maximum wind speed (V), maximum flame speed (Fs) and maximum flame distance (Fd) in the explosion venting zone are 0.022 MPa, 494.5 m/s, 112.9 m/s and 10.9 m, respectively, and the venting safety distance is more than 11 m. In addition, the degree of impact on explosion disaster is in the following order: Pstat > A > CD. This research can provide a reference basis for the effective prevention and control of the composite disaster external the explosion vent induced by dust explosion inside the dust collector.

Evaluation of pulse-jet baghouse dust collectors' contribution to CO2 emissions

Dust cleaning systems are mandatory for use almost in any manufacturing process. Their market size is expected at US$10.77 billion by 2030 growing from US$7.28 billion in 2022. Removing dust particles is the main purpose of these systems and they make an invaluable contribution to environmental safety. However, while cleaning the air from solid particles, industrial pulse-jet baghouse collectors have an additional impact on the environment that usually is not considered. An analysis of energy consumption at the manufacturing and operation stages of the baghouse dust collectors allows for the evaluation of CO2 emissions. The analysis shows that, given the current state of affairs in the industry, by 2030 manufacturing and operation of baghouse dust collectors over the world will emit 70+ million tons of carbon dioxide additionally to the levels of 2021. To reduce the CO2-related environmental impact of industrial pulse-jet baghouse collectors, among all scientific and technical measures, it is recommended to simply scale up the dust collection system, which involves replacing several low-capacity collectors with one general-capacity collector within one industrial enterprise. This allows for a reduction in energy consumption at the collector manufacturing stage from 3 to 10 times and also ensures a significant reduction in operation energy consumption of the dust collector during its service life.

Motion Control of Suspended Particles in Air and Dust Collection with Ultrasonic Vibration

Motion Control of Suspended Particles in Air and Dust Collection with Ultrasonic Vibration

Rapid detection of explosives in collected dust using ion mobility spectrometry

Vapor and particulate matter from explosives can be adsorbed onto dust, enabling their detection in security and military applications. In this study, model explosive-adsorbed dust specimens were prepared using four types of dust from two inorganic substances [silica (SL) and clay (CL)] and two organic materials [sawdust (SD) and cotton fabric (CF)]. Three explosives, namely 2,4,6-trinitrotoluene (TNT), 1,3,5-trinitro-1,3,5-triazacyclohexane (RDX), and pentaerythritol tetranitrate (PETN), were investigated, along with two different collection filters of poly(tetrafluoroethylene) (PTFE) and lens cleansing paper (LCP). The dust was sprayed in a hood and collected using a cyclone collector. The explosive components present in the dust were rapidly detected using ion mobility spectrometry (IMS). The adsorption efficiencies of TNT, RDX, and PETN onto dust were 36 – 97, 45 – 76, and 37 – 90 %, respectively, and the values of the inorganic dusts were higher than those of the organic dusts. The dust collection rate ranged from 5 to 15 %, and decreased in the order of CL > CF > SL = SD. The factors influencing rapid explosive detection were the intrinsic vapor pressure of the explosive, interactions between the dust and the explosive, thermal conductivities of the dusts and collection filters, and structure of the collection filter. Due to the low vapor pressure of RDX, this explosive was detected later than TNT and PETN. In most cases, detection was more rapid when using the LCP than when using the PTFE because of the thicker and woven structure of the PTFE filter. The detection limits achieved using the LCP (0.049 – 1.17 μg) were lower than those of the PTFE (0.67 – 10.05 μg). When the PTFE was used, the detection limits for the organic dusts were lower than those for the inorganic dusts. Notably, the detection limits of the explosives adsorbed onto dust were significantly higher than those of the pure explosives.

Experimental study of an improved pulse-jet cleaning method to enhance performance of cartridge dust collectors

In the field of industrial dedusting, incomplete cartridge cleaning and excessive pressure drop are main problems faced by cartridge dust collectors. The conventional way of cleaning dust accumulated on a cartridge is to spray pulsed airstream from a nozzle installed at the top of cartridge. However, this method has limited effect on sticky or moist dust. This article experimentally investigates the pulse-jet cleaning effect of a double-nozzle system arranged at the bottom and top of the cartridge respectively. Results show that the cleaning effect of the double-nozzle system was much better than that of the conventional single-nozzle system. At 0.3 MPa tank pressure, the mean residual pressure drop and dust emission concentration in the top-bottom simultaneous cleaning mode using double-nozzle system decreased by 24.32% and 12.91% respectively, compared with those in the top-only cleaning mode. At higher tank pressures (> 0.5 MPa), the top-bottom successive cleaning mode exhibited better effects.

Самовоспламенение пылегазовоздушных смесей в атмосфере горных выработок

The underground mining of coal deposits is usually accompanied by manifestation of a number of negative factors, one of which is the presence of dust and gas-air mixtures consisting of fine coal dust, methane released from the broken coal and the air of the mine atmosphere. Despite modern methods and means of dust suppression and dust collection, it has not yet been possible to achieve complete neutralization of dust and gas-air mixtures in the atmosphere of mine workings. The negative effects of dust and gas-air mixtures can manifest themselves in different ways. On the one hand, deposits of coal dust in the worked-out spaces, under certain conditions, form foci of spontaneous combustion, which are the causes of endogenous fires. On the other hand, dust and gas-air mixtures are predisposed to ignition from external sources or to spontaneous ignition followed by combustion in the form of deflagration, which, under certain conditions, turns into detonation, spreading in the atmosphere of mine workings at supersonic speed. This article considers a nonstationary one-dimensional problem of selfignition of dust and gas-air mixtures in the air flows of mine workings. The temperature and the period of spontaneous ignition of dust-gas-air mixtures are found based on the solution of this problem, expressed numerically using the Geer method. An analysis of the mixture self-ignition process is performed and some patterns of the influence of the parameters of mixtures on the period of their self-ignition are revealed.

Ecological State of Industrial Waste from the Kadamzhai Antimony Plant

Sources of release of harmful substances during enrichment are emissions from ore crushing, as well as enrichment tailings. Dusty air from places of dust formation is taken by an aspiration device and purified in a dust settling chamber with wet collection. At a metallurgical plant, there are dust and gas collectors in ore-thermal furnaces. Dust and gases from furnaces are sent for sequential cleaning and collection (water-cooled cyclones, bag filters). At this stage, dust-containing gases leak. A particular danger to the environment is the storage of waste electrolyte accumulated in salt storage tanks. The area of salt storage tanks is 76.1 thousand m2. Salt storage tanks consist of 7 cards with a total volume of 249.95 thousand m3. Currently, the environmental situation in the area of salt storage tanks for industrial waste of the Kadamzhai Antimony Plant remains critical. All the existing 7 salt accumulator cards have expired, are in disrepair, and leak industrial wastewater into the soil. Salt accumulators No. 5 and No. 8, although they have not reached the end of their service life, are also in disrepair.

Managing Dust in Academic Libraries

Abstract The study investigates dust management at the Albert Ilemobade library, The Federal University of Technology Akure. Dust deposition and accumulation poses a major challenge for the university library as all the units, sections, and divisions are affected. Dust not only adversely affects all materials, equipment, and facilities including books, audiovisual collections, and computers, but also constitutes a health hazard to library personnel and users. Major sources of dust include visitor activities and infiltration through openings like windows and doors. Dust mats, special computer enclosures, dusters, dust blowers, and respiratory masks were made available for dust protection and management in the library. The library lacked equipment like High Efficiency Particulate Arresting (HEPA) filters and dust collection, and suppressions systems. Lack of awareness and training, inadequate funding, and lack of equipment were identified as the challenges to dust management in the library.

Review on Dust Control Technologies in Coal Mines of China

China faces a challenge in the sustainable development of the coal industry due to pneumoconiosis problems. Dust control technologies are crucial for safe production and miners’ health, ensuring the industry’s longevity. This article reviews the development process of dust prevention and control in underground coal mines in China, summarizes various technologies, and divides them into dust suppression, open-space dust reduction, and mine dust collectors according to different stages and environments of use. In dust suppression technologies, coal-seam water injection can reduce total dust generation by 60%, wet rock drilling can reduce drilling dust in the presence of stable water sources and high-pressure bearing equipment, and water-seal blasting can reduce blasting dust by 50–70%. In open-space dust reduction technologies, spray dust suppression can remove total dust by 50–95% and the removal efficiencies of foam dedusting for total and respirable dust are reported to reach 95% and 85% under the right conditions, respectively. In dust collector technologies, dry collectors can remove 80–95% of total dust. Wet collectors achieve up to 90% efficiency, dependent on water supply and waste processing. This article also discusses vapor heterogeneous condensation technology as a promising method for improving respirable dust removal in humid mine environments.

Design and Fabrication of Atmospheric Dust Collector for Stone Crushers and Crematorium Units

This project aims at developing a machine for reducing the dust from stone crushers and crematorium unis. Most of the manufacturing industry faces significant challenges in the control of dust to ensure continued sustainable operation and to meet emissions regulations and goals. The methods for controlling dust emissions can either lie in the prevention of dust emissions or in the removal of dust once it has become airborne. Though the concept for dust collection system seems simple, many things can go wrong if don’t pay careful attention to the design details. Dust control systems involve multiple engineering decisions, including the efficient use of available space, the length of duct runs, the ease of returning collected dust to the process, the necessary electrical requirements, and the selection of optimal filter and control equipment. Further, key decisions must be made about whether a centralized or multiple system are best for the circumstances. Critical engineering decisions involve defining the problem, selecting the best equipment for each job and designing the best dust collection system for the needs of an operation. Well-designed dust collection systems need to consider not only the dust as a potential contaminant, but also the attributes of the dust capturing system. There are four key components in a dust collection system is very important like dust collector body, dust collector and the air mover/fan. This project helps to understand as a design guide which provides information that will help to achieve optimum performance and energy efficiency in commercial dust collection systems by properly selecting and sizing of dust collector and air blower or fan. A well-designed dust collection system has multiple benefits resulting in a dust-free environment that increases productivity, comply with emission regulations, and improve industry employee morale

Capillarity Constructed Open Siphon for Sustainable Drainage.

Siphon is an effective method to transfer liquid from a higher to a lower level, which has many applications in hygienic design, clinical apparatus, and hydraulic engineering. Traditional operation requires energy to overcome gravity and establish flow in a closed system. Achieving sustainable high flux siphon drainage without energy input remains a challenge due to viscous dissipation. Here, an unexpected open siphon behavior on the South American pitcher plant Heliamphora minor consisting of trichomes covered pitcher and a wedge-shaped sheath is examined. Exploiting the concept of Digital Twin, a new biomimetic research method by transforming the biological sample to a virtual 3D model is proposed and unveiled that maintained connection of wicking on sub-millimeter long trichomes due to asymmetric pressure distribution and ascending in wedge sheath under unbalanced pressure forms continuous surface flow. Exploring this mechanism, a biomimetic siphon device achieving continuous high flux exposed to ambient air is constructed. Besides, particles floating on the meniscus in the outside wedge move under a curvature gradient as water ascends, which implies a biological nutrient capture method and new dust collection manner in the drainage system. Applying the underlying principle enhances the siphon efficiency of floor drains and has the potential for other liquid transfer device design improvements.

Comparison of Plenum and Cage-level Filter Exhaust Dust PCR Testing to Soiled Bedding Sentinel Mice (Mus musculus) on an IVC Rack.

The use of soiled-bedded sentinels (SBSs) has historically been the standard for colony health surveillance monitoring at our institution. With the advent of newer technologies in which dust collected from filters is tested by PCR, we compared traditional SBS with PCR testing of both exhaust air dust collected from a filter in the downstream vertical plenum (exhaust dust test [EDT]) and the SBS cage-level exhaust filter (SCEF). Our hypothesis was that both methods of filter testing would identify more pathogens than SBS testing. Twenty-five individually ventilated mouse racks that used disposable caging were sanitized and placed into rotation. Rack plenums were tested by PCR to verify negative results before the study start. Exhaust dust collection media were placed in the exhaust plenum (n = 25). SBS cages were placed on each side of the rack with 2 mice per cage (n = 42 mice), with the remaining cage slots occupied by research animals. At each triweekly cage change, the exhaust air filters were carefully removed from the cage top, placed in sterile 50-mL conical tubes, and pooled for submission. After 3mo, the SBS mice were tested via serology for bacterial and viral agents and by PCR for Helicobacter species, pinworms, and ectoparasites. In addition, the EDT filter and SCEF were collected for PCR to evaluate for the same agents. Our results indicate that the SCEF consistently detected agents more frequently than the EDT filter placed in the plenum and that the EDT filter media detected agents more frequently than did the SBS mice. Our data suggest that both PCR methods of detection are superior to SBS for individually ventilated disposable rodent cages and that the SCEF is superior to EDT. These data supported our movement of institution toward environmental monitoring as a method of rodent colony health surveillance.

ANALISIS MESIN PRODUKSI UNTUK MENINGKATKAN KINERJA DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE)

PT. Hankook Tire Indonesia is a company operating in the manufacturing sector that produces vehicle tires. In the production process, the downtime that occurred during the last year was 1050.18 hours and the highest downtime occurred in the mixing machine at 524.45 hours. This downtime resulted in the production process only reaching an average of 80% of the set target. Seeing the problems experienced by PT. Hankook Tire Indonesia, it is necessary to carry out research to measure the performance of mixing machines using the OEE method and analyze losses using the Six Big Losses method. Based on the results of the performance analysis, the mixing machine is not running ideally with an OEE value of 66%. After analyzing with Six Big Loss, the biggest loss that causes engine performance to decrease is Speed ​​Losses with a percentage of 80%. The main cause of losses due to Speed ​​Losses is the Dust Collector. After analyzing the root of the problem with fishbone and recommending improvements with 5W+1H, it was able to increase the performance of the mixing machine to ideal performance with an OEE value after improvement of 91%.

Performance and techno-economic evaluation of a high-efficiency electrospray cyclone

"Nowadays, because of the global air pollution issue caused by fine dust, fine dust collection and removal technologies are crucial for enhancing living environments and human health. This research proposes a new pilot-scale electrospray cyclone (ESC) designed for the collection of submicron dust particles. The experimental apparatuses comprised a cyclone dust collector and an insulating tank. Initially, laboratory-scale single-nozzle visualization tests were conducted to investigate the droplets’ number and size under various operating conditions. Subsequently, based on the visualization research outcomes, electrospray module was inserted to the industrial cyclone, which was designated by ESC. Performance assessments of the pilot-scale ESC were conducted under diverse water flowrates, applied voltages and nozzle sizes. The capture efficiencies for PM10, PM2.5, and PM1.0 were measured up to 98.2%, 95.4%, and 90.3%, respectively. Both the environmental and economic viabilities of the newly-proposed ESC in this study were evaluated based on three aspects: 1) capacitive particle collection efficiency; 2) capacitive installation cost; and 3) rated power and operational cost. This evaluation method has been defined as the Levelized Cost of Precipitator (LCOP), and it is intended to assess the environmental and economic performance of 5-convenstional dust collectors. In these results, the ESC shows relatively high performance in terms of the environmental and economic aspects. Based on these indices, we assess that the ESC has one of the promising alternatives of commercial precipitators."

Influence of collision conditions between aerosol flows of liquid droplets and solid particles typical for wet vortex dust collectors

Various industrial devices and systems make use of collisions of droplets with solid particles in aerosol flows. The characteristics of these collisions are usually predicted adopting the same approaches as for binary collisions of a liquid droplet with a solid particle. However, the conditions of such binary collisions are different from those in the spray composition. There are very few experimental findings for sprays. The purpose of this research was to experimentally determine the characteristics of interaction of droplets with particles of slurry fuel components in sprays. High-speed three-dimensional video recording made it possible to identify conditions when liquid droplets break up, and droplets and particles agglomerate to form slurry droplets. Droplet-particle interaction regimes were identified. Collective effects in a cascade of droplet-particle interactions were recognized. The frequency of collision regime occurrence was determined, considering the recorded collective effects in sprays. The characteristics of droplet-particle collisions in sprays were compared with those of binary interactions. Conditions were determined when the findings on binary collisions can be adapted to different systems with multi-phase sprays. The findings obtained promote research and development in the field of secondary atomization of composite fuel droplets.

Assessment of Portuguese fitness centers: Bridging the knowledge gap on harmful microbial contamination with focus on fungi

The lack of knowledge regarding the extent of microbial contamination in Portuguese fitness centers (FC) puts attendees and athletes at risk for bioaerosol exposure. This study intends to characterize microbial contamination in Portuguese FC by passive sampling methods: electrostatic dust collectors (EDC) (N = 39), settled dust (N = 8), vacuum filters (N = 8), and used cleaning mops (N = 12). The obtained extracts were plated in selective culture media for fungi and bacteria. Filters, EDC, and mop samples' extracts were also screened for antifungal resistance and used for the molecular detection of the selected Aspergillus sections. The detection of mycotoxins was conducted using a high-performance liquid chromatograph (HPLC) system and to determine the cytotoxicity of microbial contaminants recovered by passive sampling, HepG2 (human liver carcinoma) and A549 (human alveolar epithelial) cells were employed. The results reinforce the use of passive sampling methods to identify the most critical areas and identify environmental factors that influence microbial contamination, namely having a swimming pool. The cardio fitness area presented the highest median value of total bacteria (TSA: 9.69 × 102 CFU m−2.day−1) and Gram-negative bacteria (VRBA: 1.23 CFU m−2.day−1), while for fungi it was the open space area, with 1.86 × 101 CFU m−2.day−1. Aspergillus sp. was present in EDC and in filters used to collect settled dust. Reduced azole susceptibility was observed in filters and EDC (on ICZ and VCZ), and in mops (on ICZ). Fumonisin B2 was the only mycotoxin detected and it was present in all sampling matrixes except settled dust. High and moderate cytotoxicity was obtained, suggesting that A549 cells were more sensitive to samples’ contaminants. The observed widespread of critical toxigenic fungal species with clinical relevance, such as Aspergillus section Fumigati, as well as Fumonisin B2 emphasizes the importance of frequent and effective cleaning procedures while using shared mops appeared as a vehicle of cross-contamination.

The Synergistic Effect of the Filtration Area Controlled by the Electromagnetic Valve and Injection Pressure on Pulse-Jet Dust Cleaning Performance

In engineering pulse-jet dust collector applications, the filtration area and injection pressure are chosen mostly based on experience. The peak pressure is tested under different injection pressures and filtration areas controlled by an electromagnetic valve, and then comprehensively analyzes the effects of dust intensity, uniformity, and air consumption on dust cleaning to obtain a better filtration area controlled by an electromagnetic valve and injection pressure. The results show that considering the uniformity and intensity of dust cleaning, the filtration area of 33 m2 under the injection pressure of 0.4 MPa should be preferentially selected, with a standard deviation of 0.246 and a variance of 0.061. The filtration area of 27 m2 under the injection pressure of 0.3 MPa should be preferentially selected considering the unit air consumption, uniformity, and intensity of dust cleaning, the standard deviation of 0.252, and the variance of 0.064. The paper presents a theoretical foundation for selecting the optimal injection pressure and filter area regulated by an electromagnetic valve in pulse-jet dust collector systems.

A novel dust collection system fault diagnosis based on the noise emission of solenoid pulse valve

The solenoid pulse valve (SPV) is a key component of dust collector. The frequent switch of SPV accelerates its damage, subsequently decrease operation efficiency of dust collector. The traditional manual inspection methods lack reliability and efficiency, while vibration-based condition monitoring is costly and sophisticated in acceleration sensor distribution and signal processing. This paper proposes a fault diagnosis approach based on SPV noise. The average coherence coefficient of SPV noise and vibration signals is above 0.8 and close to 1, which demonstrates that there is a close relationship between SPV noise and its structural vibration. Furthermore, the validation experiments indicate that the SPV fault can be clearly distinguished by its noise signal, confirms the effectiveness of proposed approach. By utilizing this noise monitoring method, the number of sensors can be reduced by about 95 %, the work intensity of the staff is greatly reduced, and production efficiency and safety are guaranteed.