Dual Three-phase Research Articles

A Position Error Correction Method for Sensorless Control of Dual Three-Phase Permanent Magnet Synchronous Machines

In this article, an online rotor position error correction method is proposed to eliminate the impact of parameter mismatch in sensorless control for dual three-phase (DTP) permanent magnet synchronous machines drives. The rotor position error production mechanism is first derived and shows that the error changes with the trend of current variation when there is a parameter mismatch. Based on this mechanism, by injecting sinusoidal current signals with low frequency and small amplitude into both sets of three-phase windings, the presence of parameter mismatch and its level can be revealed from the corresponding sinusoidal responses of the estimated speed of sensorless observers, which do not depend on the inertia of the machine. Since the amplitudes of these responses decrease as the parameter mismatch level reduces, with the help of the least mean square algorithm, the parameters can be adaptively adjusted to the actual values, and the position error can be thus corrected. Moreover, with the extra freedom of DTP machines, the detrimental effects on torque production due to current signal injections can be eliminated through adjusting the phase between the two injected signals. The effectiveness of the proposed method has been validated through simulation and experimental results.

Comparison of Different Winding Configurations for Dual Three-Phase Interior PM Machines in Electric Vehicles

In this paper, two dual three-phase winding configurations are compared based on the Toyota Prius 2010 interior permanent magnet (IPM) machine. It is found that the winding configuration with single-layer full-pitched (SF) windings can improve average torque and reduce torque ripple in constant torque range. The winding configuration with double-layer short-pitched (DS) windings has better torque performance in a constant power range. The electromagnetic performances of the two winding configurations when one winding set is excited and the other one is open-circuited are also compared. The DS winding configuration shows much better performance under this condition. Overall, the dual three-phase winding configuration with DS windings is preferred for dual three-phase IPM machines in electric vehicles. A Toyota Prius 2010 IPM machine equipped with DS windings was manufactured to verify the analyses presented in this paper.

Novel Design of Six-Phase Spoke-Type Ferrite Permanent Magnet Motor for Electric Truck Application

This paper proposes a 300 kW 24-slot/10-pole 6-phase stator-shifted fractional-slot concentrated winding spoke-type ferrite permanent magnet machine for electric truck applications. The proposed motor consists of a stator with dual three-phase windings positioned 75 degrees apart to reduce higher-order MMF harmonic order, and a rotor with an inexpensive and high-resistance ferrite permanent magnet in the spoke configuration. The simulated result of the stator-shifted machine is compared with a fabricated stator-shifted machine, and the results show good agreement with each other. To further reduce the torque ripple from 2.5 to 0.9% while maintaining a high maximum torque of 2980 Nm, circular voids with a diameter of 11 mm are embedded in the rotor. The proposed motor is evaluated for irreversible demagnetization, mechanical and thermal stability, and fault tolerant ability. To assess the proposed motor performance, the electric truck simulation model is constructed using MATLAB/Simulink and used to compare with the reported 12-slot/10-pole rare-earth permanent magnet-based machine. Compared to a previously reported six-phase rare-earth permanent magnet based flat-type machine, the proposed motor can save 4.3 kWh of energy with a USD 2512 lower cost while retaining a similar motor performance.

Open and Short Circuit Post-Fault Control Strategies for Multi-Three-Phase Interior Permanent Magnet Machines

This paper presents a post-fault current control strategy for dual three-phase Interior Permanent Magnet (IPM) synchronous machines. The current controllers are designed based on the Vector Space Decomposition (VSD) algorithm. This take into account the equivalent harmonic inductance variation, which is then used to introduce the post-fault compensation control. A double three-phase IPM machine is modelled and operated in three different operating conditions: nominal, one three-phase set in short-circuit (SC), and one three-phase set in open-circuit (OC). By keeping the current loop bandwidth constant, the proposed fault-tolerant current controllers guarantee the same dynamic performance of the remaining healthy module after the faults occurred. In OC fault, the proportional and integral (PI) controllers are re-designed while adapting the inductance variation. For the SC case, constant stability margins are provided by cascading a novel lag compensator to the nominal controller. The current dynamics responses are analysed in both healthy and faulty conditions by means of Matlab/Simulink simulations. Experimental results on a 30 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\mathbf {kW}$</tex-math></inline-formula> six-phase IPM machine prototype with isolated neutral points and supplied by two custom three-phase converters, are demonstrating the effectiveness of the proposed control strategies.

Average-Value Modeling of Direct-Driven PMSG-Based Wind Energy Conversion Systems

Control design and stability analysis of direct-driven permanent magnet synchronous generator (PMSG)-based wind energy conversion systems (WECSs) typically involve extensive time-domain simulations and frequency-domain analyses. Those studies rely on accurate and computationally efficient models of WECSs. Detailed switching models can accurately describe the transients of power-electronic converters, but they suffer from low computational efficiency due to the repeated switching events. In this paper, a numerically efficient model is developed for a direct-driven PMSG-based WECS. Analytical and parametric average-value modeling techniques are applied to its switching subsystems, including a 12-pulse diode rectifier, a three-phase-interleaved boost converter, a dual three-phase voltage source inverter (VSI), and a crowbar circuit. The average-value models (AVMs) improve the simulation efficiency by representing the terminal characteristics of switching subsystems with a set of algebraic equations. In addition, numerical linearization techniques can be directly employed for them to obtain frequency-domain characteristics. The proposed model is verified against the detailed switching model and existing AVM in MATLAB/Simulink. It is shown to have excellent accuracy in both time-domain and frequency-domain studies while maintaining high computational efficiency.

Strategy of Synchronized SVPWM for Dual Three-Phase Machines in Full Modulation Range

In high-power drives, the switching frequency of the inverter is always strictly limited to avoid high switching losses. Synchronized space vector pulsewidth modulation (synchronized SVPWM) is usually adopted in this case to reduce harmonic distortion. In this article, an effective synchronous modulation strategy based on 24-sector SVPWM is proposed for dual three-phase machines in the full modulation range. A more accurate criterion is proposed to select the implementation under different pulse patterns through the inductance characteristics analysis of the dual three-phase machines. A new overmodulation strategy considering harmonics performance is proposed to guarantee a smooth transition to square wave mode under each pulse pattern. Besides, more pulse patterns are created in this article that satisfy voltage symmetry conditions, and it can reduce the sudden drop in switching frequency to improve control performance during the pulse pattern change. The proposed synchronized SVPWM strategy and its implementation method are validly verified by simulation and experimental results in the field-oriented-control system.

General Current Control of Six-Phase-Based Non-Isolated Integrated On-Board Charger with Low Order Harmonic Compensation

Electric vehicle charging technology has recently witnessed massive developments due to its significant role in the ever-growing number of electric vehicles on the market. The integrated on-board charger technology (IOBC) represents an effective and attractive solution to reduce EV size, cost, and weight. IOBC technology employs propulsion components, such as the motor and its converter, in the charging process. The main objective of IOBC is to achieve the maximum charging current with zero average/pulsating torque so that mechanical interlocking can be dispensed. Recently, some of the IOBC topologies have adopted machines with six-phase stators to exploit the many advantages of multiphase-based systems. This paper investigates the effect of the winding design, namely, chorded or un-chorded designs, as well as the winding configuration, namely, dual three-phase, asymmetrical, or symmetrical winding configurations, on the current quality of a six-phase-based non-isolated IOBC. The relation between the winding design and the induced low order harmonics in the charging current is first clarified. The required current controller structure is then proposed, which ensures balanced grid line currents with high quality, under either healthy or one-phase fault conditions. Finally, a comparative study between all available designs with the proposed current controller is carried out to validate the theoretical findings.

Effect of Winding Design on the Performance of Predictive Current Control of Six-Phase Induction Machine-Based Propulsion Systems

Electric propulsion based on six-phase machines in marine propulsion and automotive traction applications are undergoing rapid development due to its high capacity, fault tolerance, reduced size, and reduced torque pulsations. Among different control techniques of six-phase machines, direct controllers, such as finite control set model predictive control (FCS-MPC), have extensively been studied in recent literature. One of the main problems of this controller type is the relatively poor current quality due to circulating <i>xy</i> current components. This problem has been tackled in literature through enhanced control techniques and/or winding design. Following both approaches, this paper extends a previous study to deeply investigate the effect of winding design on the performance of the model predictive control applied to a six-phase induction machine (SPIM). Three six-phase winding layouts have been compared, namely, dual-three phase (D3P), asymmetrical (A6P) and symmetrical (S6P) configurations. The main objective of this study is to investigate the effect of winding chording when standard three-phase stator frames are employed on the current quality of different winding configurations under classical predictive current control (PCC). A 1.5Hp prototype system has been used for this experimental comparative study.

Duty-Cycle Dependent Phase Shift Modulation of Dual Three-Phase Active Bridge Four-Port AC–DC/DC–AC Converter Eliminating Low Frequency Power Pulsations

A recently introduced Dual Three-Phase Active Bridge Converter (D3ABC) provides two three-phase ac ports (ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> and ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> ), two dc ports (dc <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> and dc <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> ), and galvanic isolation between the ports ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> , dc <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> (primary side) and ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> , dc <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> (secondary side). Previously documented studies confirm that the D3ABC is generally capable of transferring power between all four ports. However, it has been found challenging to operate the converter if ac voltages with different line frequencies, <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$f_{1} \ne f_{2}$</tex-math></inline-formula> , are present at the ports ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> and ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> . Such operation causes Low-Frequency (LF) power pulsations in the converter's dc links, leading to fluctuating dc link voltages and distorted phase currents. In this paper, a new duty-cycle dependent phase shift modulation scheme is proposed that eliminates such LF power pulsations and substantially increases the theoretical maximum transmittable power between primary and secondary sides compared to previous work. The new modulation scheme is developed on the basis of analytical considerations, which are supported by the results of numerical calculations, and verified by means of circuit simulations and experimental results. A hardware demonstrator originally designed for a rated power of <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$8\,\mathrm{kW}$</tex-math></inline-formula> when operated from ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> to dc <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> at the European low-voltage ac mains ( <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$V_{ac,1} = 230\,\mathrm{V}$</tex-math></inline-formula> line-to-neutral rms, <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$V_{dc,1} = 800\,\mathrm{V}$</tex-math></inline-formula> , <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$V_{dc,2} = 400\,\mathrm{V}$</tex-math></inline-formula> ) is used for experimental verification. Since the operation with <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$f_{1} \ne f_{2}$</tex-math></inline-formula> leads to an increase of the currents in the converter, the experimental verification is conducted at half voltages and for a reduced power of <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$2\,\mathrm{kW}$</tex-math></inline-formula> that is transferred from ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{1}$</tex-math></inline-formula> to ac <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">${}_{2}$</tex-math></inline-formula> at substantially different primary-side and secondary-side line frequencies of <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$f_{1} = 50\,\mathrm{Hz}$</tex-math></inline-formula> and <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$f_{1} = 77\,\mathrm{Hz}$</tex-math></inline-formula> . The measured results agree well with the simulated results. In particular, the dc link voltages show almost constant waveforms, which confirms the correct operation of the proposed modulation scheme.

Hybrid Mode Control of an Asymmetric Dual Three-Phase Synchronous Motor Under Single-Phase Open Fault

This paper proposes hybrid mode control for an asymmetric dual three-phase synchronous motor (ADTP-SM) with separated neutral points in a single-phase open-fault situation. The fault-tolerant control is classified into the maximum torque mode and minimum loss mode. For an arbitrary phase with an open fault, the combination of phase currents for operation in each mode is derived by mathematical analysis. In maximum torque mode operation, a rotational coordinate transformation is proposed to minimize the performance variance according to the speed. In minimum loss mode operation, a stationary coordinate transformation is proposed to control the harmonics of the phase currents. This stationary coordinate transformation can be applied to arbitrary-phase open-fault situations. In addition, the performances with and without harmonic control are compared and analyzed, and the smoothness of the mode conversion is also analyzed. The validity of the proposed coordinate transformations is verified through experiments at various speeds.

Modulation Restraint Analysis of Space Vector PWM for Dual Three-Phase Machines Under Vector Space Decomposition

For dual three-phase machines, vector space decomposition allows the control of fundamental and main harmonic components in αβ and xy subspaces, respectively. However, the modulation of voltage references in the two subspaces using the space vector pulsewidth modulation (SVPWM) is not independent but coupled. In that, voltage references of two subspaces cannot be modulated simultaneously beyond the modulation restraints, thereby distorting the voltage regulation and causing harmonics or even system misbehavior. Meanwhile, the fundamental voltage in αβ subspace responsible for electromagnetic torque generation should be prioritized and secured. Thus, this article proposes a systematic analysis of modulation restraints of three representative SVPWM techniques, i.e., the linear modulation range of xy subspace under an assured modulation index of the fundamental voltage. Voltage references of xy subspace within this range can be modulated successfully without affecting the assured modulation index and the margin left for harmonic control in xy subspace is then acknowledged. This can be used to limit the output of current controllers not to exceed the voltage modulation restraint, thereby avoiding the modulation failure. Finally, the experimental results validate the linear modulation range and demonstrate the modulation behaviors within and out of the linear modulation range.

Comparative Analysis of Two Speed-Estimation Methods for Dual Three-Phase Induction Motor with Stator Resistance Online Identification

The dual three-phase induction motor (DTPIM) has gained wide attention in special applications, such as vessel propulsion, because of its advantages of less torque ripple and higher reliability. However, speed sensors are greatly affected and easily become faulty when used in harsh environments for a long time. In this paper, two model reference adaptive system (MRAS) speed-estimation methods are proposed, based on the double (α, β) coordinate system (DCS) and vector space decomposition method (VSD) of the two groups of the three-phase armature vectors, respectively. Both methods can be used for the speed sensorless control system of the DTPIM to improve reliability. The changing of the stator resistance value, caused by temperature variation, affects the accuracy of the speed-estimation. Two online resistance-identification algorithms, combining the DCS method and the VSD method, were proposed to reduce the effect of changes in stator resistance. Simulation results show that the dynamic speed-estimation error of the VSD method decreased greatly compared with the DCS method, which verifies the effectiveness of the theoretical analysis.

Dual Three-Phase Flux-Modulated Switched Reluctance Motor Drive With Maximum Torque per Ampere Strategy

This paper proposes a novel dual three-phase flux-modulated switched reluctance motor (SRM) drive with maximum torque per ampere (MTPA) capability. Different from the existing open-winding structure, the stator winding is in dual three-phase connection, which effectively eliminates the side effects of the zero-sequence harmonic voltage component. Hence, the modulating region of the space vector pulse width modulation (SVPWM) can be enhanced together with the increase of the dc-link voltage utilization ratio. The mathematical models of the dual three-phase flux-modulated SRM in the stationary reference frame and synchronous rotating reference frame are analyzed in detail. By considering the inductance nonlinearity, the MTPA control strategy is proposed based on the polynomial fitting method, which not only improves the torque capability but also simplifies the calculation of the current control system. The contributions of fundamental and harmonic currents to the electromagnetic torque are considered. By online adjusting the ratio of the dc-biased current component to the ac current component, the torque capacity can be improved. Besides, the effectiveness of the proposed MTPA control strategy can be enhanced by suppressing the harmonic current components caused by distorted back-EMF. Experimental validations are provided to verify the effectiveness of the proposed SRM drive.

Experimental Tests of Dual Three-Phase Synchronous Reluctance Motor Under Half-Control Mode

An 8-pole 48-slot dual three-phase synchronous reluctance motor has been tested under half control mode, that is, when only a single three-phase system is supplied while the other is not operating. Changing the terminal connections of the motor prototype available, two different winding configurations have been tested. This allows their performances to be experimentally compared. At first, the cross coupling effect between the axis in <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$dq$</tex-math></inline-formula> reference is analyzed, by measuring the flux linkages for different current combinations. The torque characteristics are compared in terms of torque map, maximum torque capability and torque ripple. Then the finite element analysis has been used to explain the experimental results and to investigate the radial forces on the rotor. Finally, the impact of a lack of symmetry between the two three-phase system is investigated.

A Generalized Decomposition Model of Dual Three-Phase Permanent Magnet Synchronous Machines Considering Asymmetric Impedances and Compensation Capability

This article first proposes a generalized decomposition model for dual three-phase (3-ph) permanent magnet synchronous machines (PMSMs) with 0°, 30°, and 60° angle displacements between two sets of windings, allowing machines controlled in two-dimensional orthogonal αβ and xy subspaces. This model can decouple mutual inductances coupling phases from two sets, respectively. However, there often exist asymmetric impedances, due to inherent asymmetric machine parameters, cables with unequal lengths, manufacture tolerances, etc., in dual 3-ph PMSMs inevitably causing unbalanced phase currents and deteriorating the decoupling performance of the generalized machine model. Therefore, the generalized decomposition model incorporating asymmetric impedances is further developed, in which additional terms incurred by asymmetric impedances lead to the cross-coupling of αβ subspace and xy subspace. Through this model, the compensation capability of asymmetries is derived at a given dc link voltage. Then, a compensation strategy is illustrated to suppress unbalanced phase currents together with current harmonics caused by nonlinearities. Finally, experimental results testify the current balancing performance and simulation results further validate the machine model and the compensation capability.

Performance Investigation on SVPWM Sequences Based on Reduced Common-Mode Voltage in Dual Three-Phase Asymmetrical Machine

This paper presents Space Vector Modulation (SVM) sequences that reduce Common Mode Voltage (CMV) in Dual Three-phase Asymmetrical Induction Motor (DTAIM). At first, two existing SVM techniques such as Reference SVM (RSVM) and CMV1 are studied. Additionally, three new switching sequences are developed as CMV2, CMV3 and DCMV3, which reduce peak magnitude of CMV by 66.8% in comparison with RSVM technique. In SVM techniques, to obtain least CMV, zero vectors are usually replaced by two opposite large Active voltage Vectors (AV) with equal time duration. In such topologies like CMV1, total six AVs are utilized to synthesize the reference vector. The proposed SVM technique CMV2 utilizes only five large AVs to synthesize the reference vector and reduces CMV. Selection of five neighbouring AVs is reflected in reduction of harmonic flux trajectories and stator current ripple in proposed techniques. Additionally, two more switching sequences (CMV3 and DCMV3) are developed related to utilization of specific zero voltage vectors in all sectors (7 and 56) that produce zero CMV. These two switching sequences also provide easy implementation feature during the development of c-code program. In this study, CMV and stator current ripple are considered as performance parameters for different SVM techniques. All SVM techniques are analysed by analytical results, computer simulations, and using prototype test setup of DTAIM fed by Dual Three-phase Voltage Source Inverters (DTVSIs).

An Online Flux Estimation for Dual Three-Phase SPMSM Drives Using Position-Offset Injection

The rotor flux linkage of permanent-magnet synchronous motor (PMSM) is of great importance for monitoring and high-performance control. However, most of the existing online estimation methods need prior knowledge of other PMSM parameters such as stator resistance and <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">dq</i> axis inductance, which are difficult to realize in the rank-deficient models of electrical machines. This article proposes a simple online estimation method of rotor flux linkage for the dual three-phase surface-mounted PMSM (SPMSM) drives with the assistance of injected position offset. The independent estimation model has been developed for the rotor flux linkage by appropriate setting of positon offset between two sets of three-phase windings of dual three-phase SPMSM drives. The proposed method not only has little influence on the output torque and high signal-to-noise ratio for observation, but also offers the superior performance in estimation accuracy irrespective of the influence of VSI nonlinearity. In addition, the proposed position-offset-based method is suitable for the full-speed region including the field-weakening operation. Finally, comprehensive experimental results are presented to verify validity of the proposed method under different working conditions.

Optimal Design of A 12-Slot/10-Pole Six-Phase SPM Machine with Different Winding Layouts for Integrated On-Board EV Battery Charging

The transition to electric vehicles (EVs) has received global support as initiatives and legislation are introduced in support of a zero-emissions future envisaged for transportation. Integrated on-board battery chargers (OBCs), which exploit the EV drivetrain elements into the charging process, are considered an elegant solution to achieve this widespread adoption of EVs. Surface-mounted permanent-magnet (SPM) machines have emerged as plausible candidates for EV traction due to their nonsalient characteristics and ease of manufacturing. From an electric machine design perspective, parasitic torque ripple and core losses need to be minimized in integrated OBCs during both propulsion and charging modes. The optimal design of EV propulsion motors has been extensively presented in the literature; however, the performance of the optimal traction machine under the charging mode of operation for integrated OBCs has not received much attention in the literature thus far. This paper investigates the optimal design of a six-phase SPM machine employed in an integrated OBC with two possible winding layouts, namely, dual three-phase or asymmetrical six-phase winding arrangements. First, the sizing equation and optimized geometrical parameters of a six-phase 12-slot/10-pole fractional slot concentrated winding (FSCW)-based SPM machine are introduced. Then, variations in the output average torque, parasitic torque ripple, and parasitic core losses with the slot opening width and the PM width-to-pole pitch ratio are further investigated for the two proposed winding layouts under various operation modes. Eventually, the optimally designed machine is simulated using analytical magnetic equivalent circuit (MEC) models. The obtained results are validated using 2D finite element (FE) analysis.

Modelling and vector control of dual three‐phase PMSM with one‐phase open

This study proposes a generic mathematical modelling and decoupling fault-tolerant vector control for dual three-phase permanent magnet synchronous machine (PMSM) with one phase open based on the conventional dual three-phase voltage source inverters, accounting for the mutual coupling between two sets of three-phase windings and the second harmonic inductance. When the dual three-phase PMSM has one phase open, the permanent flux-linkages are asymmetric and there are second harmonic components in the conventional synchronous reference frame (dq-frame). Based on the proposed mathematical modelling, both permanent magnet flux-linkages and currents become DC values in the dq-frame, and therefore, the conventional proportional integral (PI) controller can be used to regulate the dq-axis currents. Then, a decoupling fault-tolerant vector control with/without a dedicated feed-forward compensation is proposed to validate the correctness of the proposed mathematical modelling. Experimental results on a prototype dual three-phase PMSM with one phase open show that the second harmonic dq-axis currents can be well suppressed simply by the conventional PI controller and dedicated feed-forward compensation. It also shows that the decoupling fault-tolerant control based on the proposed modelling and control method has excellent dynamic performance, which is equivalent to the vector space decomposition control for the healthy machine.

Comparison of Fault Characteristics According to Winding Configurations for Dual Three-Phase Synchronous Reluctance Motor

This article compares the characteristics of a dual three-phase synchronous motor under different operating conditions such as healthy, half-control, and postfault conditions. The inductances are analyzed to confirm the interaction between two three-phase systems, and induced voltages of each phase are measured to verify the interaction behaviors. The postfault characteristics are analyzed under open-circuit faults (single-open-switch and single-open-phase faults) and short-circuit faults (single-short-switch and one-three-phase-short faults). The predicted results are validated by experimental tests. Moreover, the half-control mode is investigated as a strategy to operate with high efficiency and tolerant mode.