Direct Laser Writing Research Articles

Thin Film of Poly-peri-naphthalene (PPN) Fabricated by Direct Laser Writing and Its Use for Humidity Sensing.

Inspired by the versatility of the direct laser writing carbonization (DLWc) technique as well as the metal-ion-assisted coordination polymer of 3,4,9,10-perylene tetracarboxylic dianhydride (PTCDA), in the present study, we present a DLWc-enabled approach for cost-effectively fabricating a poly-peri-naphthalene (PPN) thin film with the advantages of patternability, environmental benignity, and scalability. Optical and scanning electron microscopy, as well as ultraviolet-visible-near-infrared, Fourier transform infrared, Raman, and X-ray photoelectron spectroscopies, were performed to confirm that the spray-coated thin film of the Mg-PTCDA coordination polymer can be in situ converted into a PPN thin film upon CO2 laser irradiation. The effects of the laser power and Mg2+ concentration on the structure and electrical properties of the laser-processed PPN thin films were investigated. Lastly, we demonstrated that the laser-processed PPN thin films can be used for humidity sensing with characteristics of a rapid response time and excellent hysteresis. It is expected that this new method for fabricating PPN thin films will lead to a wide range of applications of PPN in the fields of sensing, electronics, and energy storage.

A highly responsive and sensitive flexible strain sensor with conductive cross-linked network by laser direct writing

As a critical component of wearable electronic devices, flexible strain sensors have made significant contributions in the fields of smart healthcare, motion monitoring and communication, garnering escalating research interests. However, the pursuit of ideal materials synergizing high sensitivity with facile and cost-effective manufacturing methodologies remains a persistent challenge, significantly hindering the full realization of the potential of flexible strain sensors. Herein, an innovative hybrid conductive network architecture constituted by multi-walled carbon nanotubes and laser-induced graphene (MWCNTs/LIG) has been explored via a facile, cost-effective, controllable, and environmentally friendly laser direct writing (LDW) technique. Subsequently, the resultant MWCNTs/LIG composite with a cross-linked microstructure has been harnessed for the fabrication of a high-performance strain sensor. Notably, the proposed sensor exhibits remarkable sensitivity with a gauge factor (GF) reaching 192, rapid response and recovery times of 27/20 ms, and favorable durability exceeding 2300 cycles. Furthermore, the developed sensor demonstrates the capability to accurately capture full-range motions in real-time, as well as the ability to transmit information as a portable communication device. This promising discovery offers a new insight for the flourishing development of high-performance flexible strain sensors in the realm of wearable sensing.

Study on the Thermal Radiation Characteristics of Tungsten Surface Grating Structures Prepared by Femtosecond Laser Direct Writing

Study on the Thermal Radiation Characteristics of Tungsten Surface Grating Structures Prepared by Femtosecond Laser Direct Writing

Design and fabrication of a Fresnel zone plate with an enhanced depth of focus

A Fresnel zone plate (EFZP) with an extended depth of focus can maintain focused monochromatic light at different distances compared to a general Fresnel zone plate (FZP). The focal distances are determined by dividing the zone plate into multiple areas based on the desired order. The EFZP has potential applications in various research fields such as microscopy, direct laser lithography, and optical coherence tomography. However, manufacturing an EFZP is challenging due to the high precision requirements and difficulties associated with the calculation and simulation processes. In this research, a complete process is presented to design, simulate, and fabricate an EFZP using a Fourier optics design, simulations, and a direct laser lithographic machine. The resulting EFZP has an increased depth of focus of about nine times compared to a general Fresnel zone plate with similar parameters, while maintaining the focal spot diameter. The performance of this EFZP is evaluated through optical verification and mathematical simulation methods.

Push-Pull Carbazole-Based Dyes: Synthesis, Strong Ultrafast Nonlinear Optical Response, and Effective Photoinitiation for Multiphoton Lithography.

The present work reports on the ultrafast nonlinear optical (NLO) properties of a series of D-π-Α and D-A push-pull carbazole-based dyes and establishes a correlation between these properties and their efficiency for potential photonic and optoelectronic applications such as multiphoton lithography (MPL). The ultrafast NLO properties of the studied dyes are determined by two distinct experimental techniques, Z-scan and pump-probe optical Kerr effect (OKE), employing 246 fs laser pulses at 515 nm. The results indicate that chemical functionalization of the carbazole moiety with various strong electron-donating and/or electron-withdrawing groups, such as benzene, styrene, 4-bromostyrene, nitrobenzene, trimethyl isocyanurate, methyl, and indane-1,3-dione, can result in a controlled and significant enhancement of the NLO absorptive and refractive responses. In the context of potential applications, the efficiency of carbazole-based organic materials as photoinitiators (PIs) for MPL applications is demonstrated. The fabricated woodpile microstructure using chemically functionalized carbazole as a PI demonstrates improvements in both feature size and MPL efficiency compared to that using unfunctionalized carbazole as a PI. This is attributed to the efficient charge transfer resulting from chemical functionalization, which leads to a substantial increase (approximately 1 order of magnitude) in the values of the imaginary part of the second-order hyperpolarizability (Imγ) and the two-photon absorption cross section (σ). The achieved feature size of 280 nm is comparable to that obtained with other widely used PIs in MPL applications. Additionally, owing to the strong NLO properties of the studied functionalized carbazole, they could also be promising candidates for further applications in photonics and optoelectronics.

Directed self-assembly software for single cell deposition.

Laser direct-write (LDW) bioprinting methods offer a diverse set of tools to design experiments, fabricate tissue constructs and to cellular microenvironments all in a CAD/CAM manner. To date, we have just scratched the surface of the system’s potential and for LDW to be utilized to its fullest, there are many distinct hardware and software components that must be integrated and communicate seamlessly. In this perspective article, we detail the development of novel graphical user interface (GUI) software to improve LDW capability and functionality. The main modules in the control software correspond to cell transfer, microbead fabrication, and micromachining. The modules make the control of each of these features, and the management of printing programs that utilize one or more features, to be facile. The software also addresses problems related to construct scale-up, print speed, experimental conditions, and management of sensor data. The control software and possibilities for integrated sensor data are presented.

High Resolution Nanostructuring of Perovskites With Tunable Morphologies by Ultrafast Laser Direct Writing

AbstractMetal halide perovskites (MHPs) have attracted increasing attention in various optoelectronic devices due to their exceptional optical and electrical properties. The high precision patterning of MHPs is crucial adjective for device fabrication, while it is severely hindered by the active and sensitive chemistry of MHPs. In this work, high resolution and tunable nanostructuring of 2D MHP films are achieved by ultrafast laser direct writing (ULDW). The feature size of the created structure is down to 47 nm (λ/21), which is far beyond the diffraction limit of the optical system. The study proves the critical influence of the thermodynamic properties of materials on structure morphologies and establish a new mechanism of molten phase self‐evolution (MPSE) for the formation of super‐solution convex structures, which provides a new understanding for ultrafast laser‐matter interaction and high‐resolution patterning with ULDW. Different structure morphologies bring tunable optical properties. The applications are demonstrated in multimode information storage and encryption. The findings open new approaches to achieve hyperfine multi‐morphological structures on MHPs, which can boost many MHPs integration applications in nanophotonics, on‐chip electronics, and information encryption.

Ultracompact 3D Splitter for Single‐Core to Multi‐Core Optical Fiber Connections Fabricated Through Direct Laser Writing in Polymer

AbstractThe deployment and advancement of high‐bandwidth communication networks, quantum information systems, and sensing platforms relying on multi‐core optical fibers (MCFs) are challenged by the scarcity of cost‐effective, compact, and efficient optical interfacing components. This study introduces an unprecedented 3D‐printed 1 × 4 splitter for MCFs fabricated with 2‐photon polymerization‐based direct laser writing. The pivotal element is a triangular cross‐section 3D multimode interference (MMI) coupler, supplemented with S‐bends and adiabatic tapers to facilitate the splitting of a signal from a single core of a single‐mode fiber into four cores of a multi‐core fiber. All components are initially designed and assessed to minimize loss and polarization dependence across the C‐ and L‐bands using optical simulation. Subsequently, a proof‐of‐concept model of the splitter, compactly integrated within the fiber volume, featuring a remarkably short length of 180 µm and insertion loss of ≈−3 dB, is fabricated. The manufacturing speed, minimal loss, component compactness, and flexibility of the approach, collectively present promising avenues for pioneering developments in MCF‐coupling components.

Wetting State Transition of Laser Direct Writing Aluminum Surface Based on Coupling Effect of Micro/Nanoscale Characteristics.

Micro/nanostructured metal surfaces fabricated by laser direct writing (LDW) have been widely used in wettability-related fields. Previous studies focused on the effects of surface structural patterns or chemical composition on wettability, while the coupling mechanism and respective contributions of the two are not distinct. This paper reveals the coupling effect of micro/nanoscale characteristics on the wettability of LDW aluminum surfaces and elucidates the transition mechanism between wetting states on the surfaces with linear laser energy density. Through the contact angle experiments, a wetting state transition of the LDW surface is found from a more hydrophilic than pristine rose petal effect to lotus effect. Based on the bionic analysis method of the superhydrophobicity factors of lotus leaves, the contributions to the wettability of LDW surfaces are divided into the micro/nanoscale characteristics. The theoretical model for identifying the wetting state of a rough surface is proposed. Based on this model, the average Young's contact angle, θ̅Y, is calculated, which indicates the contribution of the nanoscale characteristics. During the transition process from rose petal effect to lotus effect, θ̅Y > 90° is a necessary condition for detachment from the rose petal effect, which is contributed by the high specific surface organic adsorption at the nanoscale. What is more, the wetting state determined by the microscale characteristics further enhances its hydrophobicity, leading to the lotus effect. Based on the wetting state identification model and the Cassie-Baxter equation, the change of micro/nanoscale characteristics on aluminum surfaces after LDW treatment is presented, and the influence of micro/nanoscale characteristics on the wetting state is decoupled and quantified. This research helps to coordinate the effects of surface structure and chemical composition on wettability in the design of specific wettability functional surfaces and can also be applied to other high heat density surface processing fields.

Short-length nanosecond pulsed 1.653-μm DBR fiber Raman laser oscillator fabricated by femtosecond laser direct-writing

We demonstrate a nanosecond pulsed 1.653-μm fiber Raman laser (FRL) oscillator in a short-length distributed Bragg reflector (DBR) cavity made by femtosecond laser direct-writing technique. The DBR FRL cavity is composed of commercial ultrahigh NA germanium-doped silica fiber with a short length of 10 m and a pair of fiber Bragg gratings (FBGs). The FBGs were directly inscribed on the ends of the Raman gain fiber, using femtosecond-laser point-by-point (PbP) writing method. A home-made 1.55-μm nanosecond fiber laser source was used as the pump of the FRL. 1.653-μm nanosecond pulsed laser oscillation with maximum average output power of 125 mW (corresponding to peak power of 6.6 W), 3 dB linewidth of ≤ 0.15 nm, and slope efficiency of 48 % was obtained under 1.55-μm pump with optimized repetition rate of 10 MHz. The optical signal-to-noise-ratio (OSNR) of the 1.653-μm narrow-linewidth Raman lasing is above 70 dB. The short-length DBR FRL output exhibits decently high degree of polarization (DOP) and high degree of linear polarization (DOLP) above 80 % in 3-hour period, benefitted from the birefringent FBGs made by femtosecond laser direct-writing method. It is expected that by further reducing the cavity length to < 1 m, the 1.653-μm DBR FRL oscillator made by femtosecond laser direct-writing method is promising as single-frequency narrow-linewidth, highly linearly polarized, high-OSNR laser sources for high-sensitivity CH4 gas detection.

Direct 3D-printed ring-resonator photonic circuit on a dual core fiber tip for remote sensing applications.

On-chip optical sensors using ring- and disk-resonators have many potential sensing applications, yet robust and efficient fiber-to-chip coupling and the differing form factor between the two pose deployment challenges. To resolve this, we 3D-printed a ring-resonator onto the tip of a dual-core fiber and demonstrate its use as a remote temperature sensor. The fiber-tip optical circuit is fabricated using direct laser writing (DLW) with two-photon absorption photopolymer material IP-Dip, forming micrometer-scale waveguide cores having a refractive index of 1.53 with a surrounding air cladding. We connect the two-fiber cores by a printed bus-waveguide, utilizing total internal reflection mirrors, allowing light launched into one core to be guided back to the other core. Furthermore, a DLW printed racetrack resonator evanescently coupled to the bus waveguide (Q ∼ 3000) imposes spectral dips on resonance wavelengths. Light sent down into one core is interrogated upon return from the second core, all from the distal end of the sensor. When the sensing end's temperature is varied, we find a sensitivity of 78 pm/K, due to the polymer's thermo-optic index variation. The ring-resonator could be functionalized for other sensing applications.

Enhancing surface chemistry and wetting behavior of laser-modified Ti–6Al–4V surgical titanium alloy surfaces through wet deposition of biogenic hydroxyapatite

This study focuses on enhancing the surface properties of surgical titanium alloys (Ti–6Al–4V) to optimize their suitability for biomedical implant applications. Direct laser writing (DLW) was used to modify the titanium surface and facilitate the deposition of biohydroxyapatite (BHA) particles through wet deposition and the coalescence phenomenon. Four types of etching patterns were tested, resulting in biomimetic bone-like surfaces with microtextured features, exhibiting suitable hydrophilic characteristics for biomedical implants. The resulting surfaces were characterized structurally, morphologically, chemically, and in terms of wettability. X-ray diffraction was performed to validate the titanium alloy composition and determine the crystallite size of BHA particles, both before and after thermal treatment. Optical and electron microscopy results demonstrated that the etching pattern density directly impacts the distribution and anchoring of BHA particles, with denser patterns leading to better particle fixation. Dense etching patterns were found to reduce the wettability of Ti surfaces. However, after coating with BHA particles, the contact angle decreased, resulting in more wettable surfaces. Energy-dispersive X-ray spectroscopy (EDS) mapping revealed variations in elemental distribution across different samples, providing an elemental composition analysis that supports the findings from optical and electron microscopy. The effectiveness of BHA deposition is closely tied to the density and pattern of the surface texturization. Overall, this study presents a straightforward yet effective methodology to optimize the surface properties of titanium alloys, potentially enhancing their compatibility with biological tissues.

Formation of Highly Tunable Periodic Plasmonic Structures on Gold Films Using Direct Laser Writing (Advanced Optical Materials 20/2024)

Formation of Highly Tunable Periodic Plasmonic Structures on Gold Films Using Direct Laser Writing (Advanced Optical Materials 20/2024)

Carbazole-fused coumarin bis oxime esters (CCOBOEs) as efficient photoinitiators of polymerization for 3D printing with 405 nm LED

In this research, the innovative design and successful synthesis of two visible light photoinitiators, namely CCOBOE0 and CCOBOE1, have been confirmed through nuclear magnetic resonance (NMR) and mass spectrometry (MS). Both compounds exhibit strong absorption properties at 385, 405 and 450 nm, and FT-IR analyses have substantiated the ability of CCOBOE1 to initiate the polymerization of a trifunctional acrylate monomer (TMPTA) under these three light sources. The optimal conditions for maximizing the photoinitiation potential of CCOBOE1 were determined to be at a concentration of 2 × 10−5 mol.g−1 and under 405 nm LED irradiation. Photolysis experiments, theoretical calculations, detection of CO2 absorption peaks, and ESR experiments have all confirmed the generation of methyl radicals by CCOBOE1. Utilizing the identified optimal conditions, a “XYZ” pattern with a thickness of 963 μm and a 3D-object were successfully obtained via direct laser write (DLW) and digital light processing (DLP) 3D-printing upon irradiation at 405 nm. Additionally, differential scanning calorimetry (DSC) analyses demonstrated the promising performance of CCOBOE1 in initiating the thermal polymerization of acrylate monomers. In summary, the difunctional CCOBOE1 showed outstanding performance in both photo-initiation and thermal initiation of acrylate monomers. It provides a novel direction for the development of novel OXEs with dual activation modes.

Trace-Amount Detection of Chiral Molecules Based on Plasmonic Racemic Arrays Fabricated via Direct Laser Writing.

Superchiral fields, supported by chiral plasmonic structures, have shown outstanding performance for chiral molecule sensing via enhanced chiral light-matter interaction. However, this sensing capability cannot fully reveal the chiral origin of the molecules as the chiroptic response of the molecules is intertwined with the chiroptic response of the chiral plasmonic nanostructures, which can potentially be excluded by using a plasmonic racemic mixture. Such a plasmonic racemic mixture is not easily attainable, as it normally requires complex fabrication and expensive instrumentation, whose structural fineness is limited by the fabrication precision. Here, we demonstrate trace-amount chiral molecule detection with plasmonic racemic arrays fabricated by direct laser writing with vector beams, which is facile, cost-effective, and highly controllable. The racemic arrays present no inherent circular differential scattering but a large local superchiral field, which reflects the intrinsic chiral features of the chiral molecules. They are further applied to discriminate enantiomers of phenylalanine with a limit of detection (LOD) of 10.0 ± 2.8 μM, which is an order of magnitude smaller than the LOD of conventional circular dichroism spectroscopy. The strong local superchiral field provided by the plasmonic racemic arrays enlightens the design of a superior sensing platform, which holds promising applications for biomedical detection and enantioselective drug development.

Flexible, wearable and sensitive laser‐induced graphene sensors for human health monitoring

AbstractBio‐compatible strain sensors are indispensable for human monitoring devices, requiring a delicate balance of robustness, flexibility, and sensitivity. However, achieving these attributes concurrently remains a formidable challenge. This article presents a pioneering approach to fabricate three‐dimensional flexible strain sensors using laser‐induced graphene (LIG) on polyimide (PI) substrates. Through a one‐step laser direct writing (LDW) technique, durable LIG/CuSO4 composites with closed‐pore porous structures are synthesized. The integration of copper sulfate within the closed‐cell architecture of LIG establishes a resilient conducting pathway, enhancing sensitivity to deformation under tensile stress. The resulting sensor exhibits exceptional performance in monitoring a wide range of human movements, from vigorous activities to subtle oscillations and physiological signals. Notably, the sensor boasts a remarkable sensing range of up to 25% strain, coupled with a high sensitivity characterized by a gauge factor of approximately 597. Rapid response times of 175 ms and quick recovery times of 200 ms further underscore its efficiency. Moreover, the sensor demonstrates outstanding stability and durability, maintaining consistent performance over 5600 cyclic experiments. This innovative approach represents a significant advancement in bio‐compatible strain sensor technology, offering a versatile solution for diverse monitoring applications.

Fresnel lens three-dimensionally printed on the facet of a single mode fiber for trapping, manipulation, and spectrum.

Fiber optical tweezers (FOTs) provide a functionality for micro-/nanoparticle manipulation with a slim and flexible optical fiber setup. An added in situ spectroscopic functionality can achieve characterization of the trapped particle, potentially useful for endoscopic, in-vivo studies in an inherently heterogeneous environment if the applicator end is all-fiber-built. Here, we demonstrate all-fiber optical tweezers (a-FOTs) for the trapping and in situ spectral measurement of a single, cell-sized microparticle. The key to ensure the simultaneous bifunctionality is a high numerical aperture (NA) Fresnel lens fabricated by two-photon direct laser writing (DLW) corrected by grid-correction methods. We demonstrate trapping and time-resolved, in situ spectroscopy of a single upconversion particle (UCP), a common fluorescent biomarker in biophotonics. The system achieves a 0.5-s time resolution in the in situ spectral measurement of a trapped UCP. The all-fiber designed system preserves the advantages of flexibility and robustness of the fiber, potentially useful for in-vivo biomedical studies such as cell-to-cell interactions, pH and temperature detection, and nucleic acids detection.

Carbon Dot Synthesis in CYTOP Optical Fiber Using IR Femtosecond Laser Direct Writing and Its Luminescence Properties.

Luminescent carbon dots (CDs) were locally synthesized in the core of CYTOP fibers using IR femtosecond laser direct writing (FLDW), a one-step simple method serving as a post-treatment of the pristine fiber. This approach enables the creation of several types of modifications such as ellipsoid voids. The CDs and photoluminescence (PL) distribute at the periphery of the voids. The PL spectral properties were studied through the excitation/emission matrix in the visible range and excitation/emission spectra in the UV/visible range. Our findings reveal the presence of at least three distinct luminescent species, facilitating a broad excitation range extending from UV to green, and light emission spanning from blue to red. The average laser power and dose influence the quantity and ratio of these luminescent CD species. Additionally, we measured the spatially resolved lifetime of the luminescence during and after the irradiation. We found longer lifetimes at the periphery of the laser-induced modified regions and shorter ones closer to the center, with a dominant lifetime ~2 ns. Notably, unlike many other luminophores, these laser-induced CDs are insensitive to oxygen, enhancing their potential for display or data storage applications.

Upgrading Polyolefin Plastic Waste into Multifunctional Porous Graphene using Silicone-Assisted Direct Laser Writing.

The widespread use of plastics, especially polyolefin including polyethylene and polypropylene, has led to severe environmental crises. Chemical recycling, a promising solution for extracting value from plastic waste, however, is underutilized due to its complexity. Here, a simple approach, silicone-assisted direct laser writing (SA-DLW) is developed, to upgrade polyolefin plastic waste into multifunctional porous graphene, called laser-induced graphene (LIG). This method involves infiltrating polyolefins with silicone, which retards ablation during the DLW process and supplies additional carbon atoms, as confirmed by experimental and molecular dynamic results. A remarkable conversion yield of 38.3% is achieved. The upgraded LIG exhibited a porous structure and high conductivity, which is utilized for the fabrication of diverse energy and electronic devices with commendable performance. Furthermore, the SA-DLW technique is versatile for upgrading plastic waste in various types and forms. Upgrading plastic waste in the form of fabric has significantly simplified pre-treatment. Finally, a wearable flex sensor is fabricated on the non-woven fabric of a discarded medical mask, which is applied for gesture monitoring. This work offers a simple but effective solution to upgrade plastic waste into valuable products, contributing to the mitigation of environmental challenges posed by plastic pollution.

Direct laser writing of MnOx decorated laser-induced graphene on paper for sustainable microsupercapacitor fabrication

Laser-induced graphene (LIG) on paper is a popular choice for fabricating flexible micro-supercapacitors (MSCs) as it is a simple and sustainable process. However, carbon-based MSC electrodes have limited energy densities. To address this challenge, this study presents a highly reproducible and cost-effective method for decorating manganese oxide (MnOx) on interdigital LIG MSC electrodes, fabricated via a single-step direct laser writing (DLW) process on paper substrates. The paper fibers embedded with MnOx precursors are transformed into graphene through laser processing while reducing the salt, resulting in the formation of MnOx-LIG. The resulting MnOx-LIG-MSC exhibits a specific capacitance of 12.30 mF cm−2 (0.05 mA cm−2) with a 60 % retention at 1000 bending cycles (30°), due to the pseudocapacitive contribution of MnOx. Furthermore, the devices exhibit high electrochemical stability, retaining 190 % of the initial specific capacitance after 10,000 cycles, and a high energy density of 2.6 μWh cm−2 (at a power of 0.109 mW cm−2). The study demonstrates that manganese oxide-based LIG-MSCs have the potential to be used as energy storage devices for portable, low-cost, and flexible paper electronics.