Diamond-like Carbon Research Articles

The mechanical and tribological properties of polyether ether ketone coated by diamond-like carbon film with plasma-induced transition layer

Polyether ether ketone (PEEK) has been broadly utilized in aerospace due to its excellent properties. Nevertheless, when applied as sealing components in harsh environments, virgin PEEK still faces defects in mechanical behavior and wear resistance. To address these issues, the deposition of diamond-like carbon (DLC) films has been employed as a viable solution. In this study, the DLC film with plasma-induced transition layer was fabricated on PEEK via direct current magnetron sputtering technology. Compared with previous studies, the evolutions of interfacial structures and plasma-induced layer were investigated, and their roles on the tribological performance of PEEK/DLC were analyzed in detail. Results show that an increase in etching duration promotes the formation of cauliflower pits and enhances the hardness of plasma-induced layer on PEEK, which are facilitated by high-energy plasma bombardment. When the etching time comes to 20 min, these features endow PEEK/DLC with good interfacial adhesion and mechanical properties. Besides, the cauliflower pits could fill debris and help to form graphitized transfer films. The friction coefficient and wear rate of PEEK/DLC both exhibit a declining trend as the etching duration prolongs. Notably, compared to virgin PEEK, the tribological performance of PEEK/DLC with 20-min etching displays lower friction coefficient of 0.2 and lower wear rate of 1.22 × 10−8 mm3/N·m. Finally, a wear failure mechanism for PEEK/DLC with 20-min etching was proposed. This provides a simple and effective approach to improve the tribological behavior of carbon-based films applied on PEEK, it also assists in the development of efficiently wear-resistant materials for aerospace.

Chemometric Raman Spectral Analysis of Diamond-like Carbon Films Deposited by Plasma Discharge

Chemometric Raman Spectral Analysis of Diamond-like Carbon Films Deposited by Plasma Discharge

The effect of various treatment parameters in duplex plasma nitrided and diamond-like carbon coating on high-cycle fatigue and fretting fatigue lifetimes of piston pin 16MnCr5 steel

This paper investigates the impact of duplex plasma nitriding and diamond-like carbon (DLC) coatings on the pure fatigue and fretting fatigue properties of 16MnCr5 steel extracted from industrial piston pins used in combustion engines. Two different nitriding and DLC coating processes were performed: "DLC-A" and "DLC-B". The Raman spectrometry and microhardness tests were utilized to evaluate the formation of DLC coating on the sample. Subsequently, the pure and fretting fatigue tests (at 350 MPa and under 100 Hz of the frequency) were performed on as-cast and DLC-coated specimens to obtain the effect of coatings on the fatigue behaviors of the 16MnCr5 steel. Finally, the formation of the DLC layer and the fracture mechanisms were also briefly investigated using field-emission scanning electron microscopy. Then, the obtained results demonstrated that DLC coating ("DLC-B") increased the fatigue lifetime of 16MnCr5 steel by 47.7 % and 85.3 % in pure and fretting fatigue conditions, respectively. This layer can improve the surface properties of engineering materials and components, which can enhance the fatigue lifetime by increasing microhardness and compressive residual stress, reducing wear and friction, and improving adhesion between the substrate and coating. However, due to the white layer, the “DLC-A” improperly enhanced the material performance.

Quantification of the sp3 content in Diamond-Like carbon Films: Effects of Ne plasma addition in Deep Oscillation Magnetron sputtering

Diamond-like carbon (DLC) films are a class of amorphous carbon materials with unique properties, including high hardness and wear resistance, making them attractive for aerospace and automotive applications. Recently, High Power Impulse Magnetron Sputtering (HiPIMS) has emerged as a new route for magnetron-sputtered hard DLC films. The authors have previously demonstrated that adding Ne to the plasma significantly improves the properties of DLC films deposited by Deep Oscillation Magnetron Sputtering (DOMS), a HiPIMS variant. In this study, the sp3 content evolution with DLC film thickness was measured by Electron Energy Loss Spectroscopy (EELS) and Near Edge X-ray Absorption Spectroscopy (NEXAFS). The sp3 content in the top section of the film deposited in Ar + Ne plasma is close to 40 % and remains constant across the film thickness. Conversely, in films deposited in pure Ar plasma, the sp3 content decreases from approximately 30 % to 18 % towards the surface. Ne addition increases the sp3 content by enhancing the carbon ion flux and counteracting the atomic shadowing effect. These findings provide novel insights into the role of Ne in reducing the atomic shadowing effect and improving the overall quality of DLC films, paving the way for their optimized industrial use.

Conjoint impact of modified HHO system, compression ratio variation, and tribological enhancement of steel piston ring substrates on performance and emission characteristics of a spark-ignition engine

In these times of efforts to develop high-efficiency hydrogen-adopted or hydrogen-fueled internal combustion engines (ICEs), and concerns related to electric vehicles such as battery cost, drawbacks in harsh winter climates, low range, etc., it is important to generate original ideas in line with the manufacturing of ICEs with improved efficacy. Accordingly, this study presents a comprehensive experimental investigation to observe the cooperated effects of pulse width modulation (PWM)-controlled hydroxy (HHO) gas introduction and improvement in tribological performance of piston ring-cylinder liner mechanism on performance and emission characteristics of a spark-ignition (SI) engine (co-system). The variation of compression ratio (CR), influence of two electrolyzer types of tube electrolyzer (TE) and plate electrolyzer (PE) for production of HHO gas, and zeta potential (ZP)-based dynamic light scattering (DLS) analysis to specify the optimal catalyst concentration in de-ionized water were also observed. Electron cyclotron resonance-chemical vapor deposition (ECR-CVD) method was utilized to bombard the piston ring substrates with diamond-like carbon (DLC) atoms under high energy plasma to improve the mechanical strength of the friction surface. Using linear tribometer, the uncoated (UPR) and coated piston rings (CPR) underwent friction tests to determine the wear rate (WR), and coefficient of friction (COF) which have substantial contribution to frictional losses. The surfaces of the samples were visualized via scanning electron microscopy (SEM) and atomic force microscopy (AFM) before and after abrasion tests to analyze carbon coating and its effects on tribological performance. The observations depicted that HHO flowrate needs to be varied as the engine load and CR change, and based on these observations, PWM control unit was designed, manufactured and reprogrammed so as to adjust electrical power consumption of HHO system when needed. The aforementioned analyses ensured optimization of the overall system so as to maximize the efficiency of the test engine. The co-system with optimized parameters (CPR + HHO + PWM) yielded an increase in average brake power (Pe) up to 31%, and average reductions in specific fuel consumption (β), carbon monoxide (CO), unburned hydrocarbon (UHC), and nitrogen oxide (NOx) emissions by 17%, 25%, 19%, and 14%, respectively at engine load range from 20% to 100%. It is expected that this study will be a good guide in terms of developing high-efficient ICEs due to promising results provided by the co-system.

The influence of low nitrogen doping on bacterial adhesion of sputtered a-C:H coatings

Heavily dependent on both surface and bacteria characteristics, multiple and complex parameters control bacterial adhesion to any biomaterial surface. That's why there are so many contradictory results regarding the antibacterial and adhesion inhibition properties of Diamond-Like Carbon (DLC) protective coatings, despite the well-established biocompatibility of this very broad group of materials. Aiming at Orthodontics, this study reports the modification of hydrogenated amorphous carbon coatings (a-C:H), by nitrogen incorporation upon reactive magnetron sputtering. The effect of low N content up to 10 at.% on the microstructure and bacterial adhesion was studied. Despite the progressive graphitization upon doping, the surface roughness was not significantly influenced and the water contact angles remained above 70°. The adhesion of three bacterial strains of Staphylococcus aureus, Bacillus subtilis and Pseudomonas aeruginosa was evaluated. The median colony forming units was lower on the a-C:H and a-C:H:N coatings in comparison to the bare AISI 316L medical grade stainless steel surface, regardless the bacterial strain. The best bacterial adhesion inhibition capacity was achieved for N doping of 6 at.%, without using any antibacterial agents.

DLC coatings in biomedical applications – Review on current advantages, existing challenges, and future directions

This review explores the intricate realm of DLC (Diamond-like carbon) coatings in biomedical applications, providing a thorough analysis of their biocompatibility and hemocompatibility. The investigation delves into the diverse types of DLC coatings, scrutinizing the influence of their sp3/sp2 ratio and impact of hydrogenation on the coatings' performance. Besides presenting an overview about deposition methods, the application of DLC coatings in orthopedics, tribology, and anti-corrosion within the biomedical context is discussed based upon state-of-the-art literature. The results of the literature survey suggested that DLC-coated joint replacements and prosthetic devices exhibited an improved durability and longevity in orthopedics. Similarly, in cardiovascular interventions, DLC-coated stents demonstrated reduced wear and decreased risk of restenosis thus making them beneficial for applications subject to high mechanical stress and friction. DLC coatings have demonstrated a remarkable biocompatibility with biological tissues, fostering an improved integration and reduced adverse reactions. Moreover, DLC coatings exhibited a notable corrosion resistance enhancing their durability of biomedical devices and implants in physiological environments. Our review does not only illuminate the advancements made but also highlights the challenges encountered in utilizing DLC coatings in biomedical applications, which relates to their robust adhesion to substrate materials, as delamination can compromise the performance and longevity of biomedical devices. Furthermore, there is less information on the long-term stability of DLC coatings in dynamic physiological environments such as joint articulation, which require further studies to ensure sustained performance over the lifespan of biomedical implants.

The development of B/Cr co-doped DLC coating by FCVA deposition system and its tribological properties at 300 °C

The diamond-like carbon (DLC) coating prepared using filtered cathodic arc deposition (FCVA) lost its promising wear resistance under high temperatures. Element-doped DLC coatings have been investigated to suppress carbon oxidation reaction and subsequently enhance the wear resistance in high-temperature environments. Previous research clarified the excellent tribological properties of boron-doped DLC (B-DLC) but identified challenge such as arc discharge extinguishment and coating declamation (under high-temperature friction test). In this study, the introduction of Argon gas (10 sccm) during the deposition process stabilized stable arc discharge, resulting in high hardness and deposition rate. Moreover, a chromium interlayer and varying concentration of Cr dopant (0.5 %, 1.0 %, 3.0 % at.) were added to B-DLC to develop a stable, co-doped DLC with low friction and high wear resistance. Raman spectroscopy and nano-indentation revealed an increase in the disordered carbon structure and reduction in hardness and Young's Modulus with Cr doping. Macroscopic ball-on-disk friction test, showed 1 % Cr-doped B-DLC (a-C:B:Cr1) coating exhibited super low friction (avg. coefficient 0.02) and a low specific wear rate (<5.0 × 10−6 mm3/Nm). Raman spectroscopy indicated that the transferred graphite-like tribo-film onto the surface of Si3N4 counterparts contributed to stable low friction. Additionally, XPS analysis on the DLC coatings' wear track suggested the rich BB bond might contribute to its high wear resistance. This successful improvement on element-doped DLC prepared by FCVA provided valuable insights for further exploration of DLC coating applied to various working situations.

Synthesis of Ag-Doped Tetrahedral Amorphous Carbon Coatings and Their Antibiofilm Efficacy for Medical Implant Application.

Tetrahedral amorphous carbon (taC) is a hydrogen-free carbon with extensive properties such as hardness, optical transparency, and chemical inertness. taC coatings have attracted much attention in recent times, as have coatings doped with a noble metal. A known antimicrobial metal agent, silver (Ag), has been used as a dopant in taC, with different Ag concentrations on the Ti64 coupons using a hybrid filtered cathodic vacuum arc (FCVA) and magnetron sputtering system. The physiochemical properties of the coated surface were investigated using spectroscopic and electron microscopy techniques. A doping effect of Ag-taC on biofilm formation was investigated and found to have a significant effect on the bacterial-biofilm-forming bacteria Staphylococcus aureus and Pseudomonas aeruginosa depending on the concentration of Ag. Further, the effect of coated and uncoated Ag-taC films on a pathogenic bacterium was examined using SEM. The result revealed that the Ag-taC coatings inhibited the biofilm formation of S. aureus. Therefore, this study demonstrated the possible use of Ag-taC coatings against biofilm-related complications on medical devices and infections from pathogenic bacteria.

Determinants of Temperature Development during Dental Implant Surgery

Mechanical and thermal trauma during implant surgery may be reasons for initial peri-implant bone loss. Temperature development during drilling and implant insertion were quantified in this series of in vitro and animal experiments. Polyurethane foam material mimicking different classes of alveolar bone was used as a model material for simulating implant surgery. Using thermocouples, temperature development was determined in the model material at depths of 3 mm and 10 mm during site preparation and implant insertion. Additionally, an infrared camera allowed for measuring drill temperatures both in vitro and as part of an animal trial using an intraoral minipig model. Drill diameter and repeated usage of drills did not have a major effect on temperature generation. The addition of a diamond-like carbon coating, bone density, predrilling, and irrigation heavily affected intraosseous temperatures. In vivo, applying regular drill protocols, an intraosseous temperature rise of approximately 3 °K was determined. Implant geometry as well as the amount of undersizing of an osteotomy governed heat generation during implant insertion. Drill protocols and the amount of undersizing of an implant osteotomy constitute parameters by which clinicians can limit trauma during implant surgery.

Processing and analysis of friction vibration signal of diamond-like carbon film microtextured dry gas seal rings

PurposeThis paper aims to analyze the characteristics of friction vibration signals and identify the vibration excitation source at the start and stop stage of microtextured end face of dry gas seals.Design/methodology/approachThe friction pair consists of a diamond-like carbon (DLC) film microtextured seal ring and a spiral groove seal ring. Friction vibration signal feature extraction method based on harmonic wavelet packet and spectrum analysis was proposed. Signals were collected using acceleration sensor, acquisition card and LabVIEW software. Vibration acceleration signal was decomposed into 32 frequency bands using MATLAB wavelet packet transformation. The 32nd band coefficient was extracted for reconstruction, time-domain and spectral waveforms were obtained and spectra before/after denoising were compared.FindingsThe end face of the DLC film microtextured seal ring generates a good dynamic pressure effect, and the friction and vibration reduction effects are obvious. The harmonic wavelet packet can decompose the vibration signal conveniently and precisely. In the case of this experiment, the frequency of vibration of the seal ring is 7500 HZ.Originality/valueThe results show that the method is effective for the processing of friction vibration signal and the identification of vibration excitation source. The findings will provide ideas for the frictional vibration signal processing and basis for further research in the field of tribology of dry gas seal ring.Peer reviewThe peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-03-2024-0084/

Enhancing sp3 formation in DLC on low thermal conductivity substrate: Interval deposition minimizing ion energy sensitivity

Depositing sp3-rich diamond-like carbon (DLC) on low thermal conductivity substrates is difficult due to the high sensitivity of sp3 formation to ion energy. This sensitivity is attributed to the heating effect of ion bombardment during plasma-enhanced chemical vapor deposition (PECVD) processing. This study introduced an interval deposition method aimed at minimizing the ion energy sensitivity, thereby achieving sp3-rich DLC deposition and broadening the process window. The variation in sp3 content of deposited DLC showed that the interval deposition can enhance sp3 formation, which is particularly significant when the single deposition duration is ≤1 s and the ratio of interval duration to deposition duration is ≥3. Deposition experiments with varying bias voltages confirmed that the ion energy sensitivity of sp3 formation in DLC can be effectively reduced by the proposed method. The analysis of transient film temperature during the deposition process revealed that this method took effect by limiting the temperature elevation of the film. Performance comparison showed that the adhesion of films to the substrate was improved by 138 % using the interval deposition method, compared to the traditional continuous deposition. This user-friendly and high-tolerance deposition method can significantly advance the application fields of DLC coatings.

Improved Tribological Performance of ta-C/MoSx Coatings Deposited on Laser Micro-Structured Steel Substrates in Both Vacuum and Air

Vacuum and air atmospheres impose very different requirements on tribological-loaded contacts, which usually require different surface materials. While hard tetrahedral amorphous carbon (ta-C) coatings provide good tribological properties in air, soft coatings such as molybdenum disulfide (MoS2) work well in a vacuum. Tribological performance in the respective other environment, however, is poor. In this work, the combination of laser microstructured (direct laser interference patterning) steel substrates and the deposition of ta-C and MoSx coatings with vacuum arc evaporation (LaserArc™) was studied, resulting in steel/DLIP, steel/DLIP/ta-C, steel/DLIP/MoSx, steel/DLIP/ta-C/MoSx, and steel/MoSx surface combinations. The tribological properties were studied using a ball-on-disk tribometer with a steel ball counter body in air and in a vacuum (p &lt; 5 × 10−7 mbar). The type of the topmost coating governed their tribological properties in the respective atmosphere, and no general beneficial influence of the microstructure was found. However, steel/DLIP/ta-C/MoSx performed best in both conditions and endured the highest contact pressure, which is attributed to the mechanical support of the ta-C coating and MoSx reservoir in the remaining structure, as evidenced by Raman spectroscopy. The findings suggest that such combination allows for surfaces bearing a high load capacity that can be applied in both a vacuum and in air, for example, in multi-use space applications.

Microstructure and Corrosion Behavior of Diamond-Like Carbon Coated Multilayered Composites

Abstract: In the field of material science, aluminum metal composites (AMC) have attracted a lot of attention. This study, the structural, mechanical, and corrosion properties of Cu, Zn, and Al multilayered composites fabricated through cross accumulative roll bonding (CARB) were investigated. Structural analysis revealed a reduction in Cu matrix crystallite size to approximately 50 nm after the ninth CARB cycle, accompanied by the appearance of plastic instability and shear bands from the third cycle onwards. Tensile strength peaked at the third cycle, reaching about 330 MPa, while fracture toughness also followed a similar trend, with a maximum of approximately 31 MPa.m1/2 at the third cycle. Wear mechanisms shifted with increasing cycles, balancing abrasion and delamination wear. Moreover, increasing CARB cycles led to the accommodation of Al and Zn layers towards the surface, resulting in decreased corrosion resistance. To address this, diamond-like carbon (DLC) coatings were applied using the plasma ion immersion method, significantly enhancing corrosion resistance. Investigations into DLCcoated samples showed a notable reduction in corrosion current density and an increase in charge transfer resistance, indicative of improved corrosion resistance in a 3.5 wt.% NaCl solution. Overall, the study highlights the effectiveness of DLC coatings in improving the mechanical and corrosion properties of multilayered metal composites.

Coatings for Permanent Meshes Used to Enhance Healing in Abdominal Hernia Repair: A Scoping Review.

Hernia meshes are used to reduce recurrence and pain rates, but the rates are still high. This could be improved with coatings of the mesh. This scoping review aimed to provide an overview of mesh coatings used to promote healing in abdominal hernia repair and to report beneficial and unbeneficial effects. We included human and animal studies with abdominal hernias that were repaired with non-commercially coated meshes. We searched Pubmed, Embase, Cochrane Central, LILACS, and CNKI without language constraints. Of 2933 identified studies, 58 were included: six studies had a total of 408 humans and 52 studies had 2679 animals. The median follow-up was 12 months (range 1-156), and 95% of the hernias were incisional. There were 44 different coatings which included platelet-rich plasma, mesenchymal stem cells, growth factors, vitamin E, collagen-derived products, various polysaccharides, silk proteins, chitosan, gentamycin, doxycycline, nitrofurantoin, titanium, and diamond-like carbon. Mesenchymal stem cells and platelet-rich plasma were the most researched. Mesenchymal stem cells notably reduced inflammation and foreign body reactions but did not impact other healing metrics. In contrast, platelet-rich plasma positively influenced tissue ingrowth, collagen deposition, and neovascularization and had varying effects on inflammation and foreign body reactions. We identified 44 different mesh coatings and they showed varying results. Mesenchymal stem cells and platelet-rich plasma were the most studied, with the latter showing considerable promise in improving biomechanical properties in hernia repair. Further investigations are needed to ascertain their definitive use in humans.

Assessing the impact of sargassum algae biodiesel blends on energy conversion in a modified single-cylinder diesel engine with a silica-incorporated diamond-like coated piston

ABSTRACT As coal and oil reserves deplete, the world is shifting to alternative fuels and renewable energy. Researchers are exploring a cleaner alternative to fossil fuels for powering automobiles. In this investigation, biodiesel was synthesized from brown marine algae (Sargassum algae) using transesterification process. Silica-incorporated diamond-like coating (DLC) was done on the engine piston by using the chemical vapor deposition (CVD) process with flow rate of 7sccm of C2H2. Three different coating thicknesses, such as 50,100, and 150 µm, were employed on the CI engine piston. Mechanical properties such as hardness, wear, and microstructure analysis were investigated. Analysis of mechanical characteristics reveals that pistons with a 100 μm coating have enhanced characteristics compared to those with other pistons. Using a 100 μm silicon coated piston on a single-cylinder Kirloskar engine, four blends (B10, B20, B30, and B40) were compared to neat diesel. At maximum engine load conditions, the B40 blends produced 42 ppm of HC whereas neat diesel with 19 ppm which is 57% higher than diesel and CO emission concentration increased by 4.9% than diesel. Similarly, brake-specific fuel consumption was observed at maximum load conditions for diesel with 0.18 kg/kWh and 0.20 kg/kWh for B10D90 which is 9.54% higher than diesel. As a result, it is critical to recognize the importance of sargassum’s potential for producing sustainable energy toward green globalization.

Synthesis and Mechanism Study of Carbon Nanowires, Carbon Nanotubes, and Carbon Pompons on Single-Crystal Diamonds

Carbon nanomaterials are in high demand owing to their exceptional physical and chemical properties. This study employed a mixture of CH4, H2, and N2 to create carbon nanostructures on a single-crystal diamond using microwave plasma chemical vapor deposition (MPCVD) under high-power conditions. By controlling the substrate surface and nitrogen flow rate, carbon nanowires, carbon nanotubes, and carbon pompons could be selectively deposited. The results obtained from OES, SEM, TEM, and Raman spectroscopy revealed that the nitrogen flow rate and substrate surface conditions were crucial for the growth of carbon nanostructures. The changes in the plasma shape enhanced the etching effect, promoting the growth of carbon pompons. The CN and C2 groups play vital catalytic roles in the formation of carbon nanotubes and nanowires, guiding the precipitation and composite growth of carbon atoms at the interface between the Mo metal catalysts and diamond. This study demonstrated that heterostructures of diamond–carbon nanomaterials could be produced under high-power conditions, offering a new approach to integrating diamond and carbon nanomaterials.

Enhancing sp3 content in diamond-like carbon thin film electrodes by pulsed laser annealing for durable charge storage performance

In this work, diamond-like carbon (DLC) thin film electrodes were grown on Si substrate by pulsed laser deposition (PLD) technique, and the implication of pulsed laser annealing (PLA) treatment on their electrochemical supercapacitor performance was examined by three electrode systems in 1 M Na2SO4 electrolyte solutions. The SEM micrographs exhibit a sheet-like wrinkled surface of DLC film on Si which later transformed into tiny hierarchical heap-like structures with enhanced surface roughness. The Raman spectra confirm signature of the D and G peaks of pristine DLC film at ∼1352 cm−1 (1356 cm−1 after PLA) and 1591 cm−1 (1589 cm−1 after PLA), and appearance of minor T2g (diamond) (1332 cm−1) peaks with an increment of the sp3 content after PLA treatment. The X-ray photoelectron spectroscopy (XPS) spectra were deconvoluted into three different contributions CC (sp2), CC (sp3), and CO, and their sp3 percentages were estimated ∼48.9 %, and 64.7 % before and after annealing. The area under cyclic voltammetry (CV) curve and galvanostatic charging discharging (GCD) performance of PLA-treated DLC film were improved and the highest areal-specific capacitance was obtained to be ∼48.25 mF/cm2 for scan rate of 5 mV/s and 36.01 mF/cm2 for current density of 2 mA/cm2, respectively. Excellent charging discharging cyclic stability of PLA treated electrode was observed over 5000 cycles, and Coulombic efficiency and capacitance retention were determined to be ∼93.5 % and ∼ 97.3 %, respectively. The electrochemical impedance spectroscopy (EIS) was performed to obtain the Nyquist plot (Z′vs.Z′′) of both electrodes before and after the stability test, and a small degradation in impedance was observed. The Nyquist plots were fitted with the well-known Randles equivalent circuit model Rs(Cdl(RctZw)) and substantial curtailment of Warburg resistance (Zw) in PLA-induced DLC electrode signifies the dominance of the diffusion-controlled region in the charging-discharging process. Minor changes in the Nyquist plot before and after the stability test manifest the enduring charge kinetics of both electrodes and PLA-treated DLC exhibits better cyclic stability. PLA techniques have a great impact on upgrading the areal-specific capacitance, capacitance retention with high Coulombic efficiency, and stability with negligible impedance loss of the DLC film electrodes.

A NOVEL MODEL FOR THE RELATIONSHIP BETWEEN THE HEALING TIME OF THE INERT FILM AND THE INCUBATION PERIOD OF LOCALIZED CORROSION

A model for the relationship between the healing time of the scratched diamond-like carbon (DLC) film and the localized corrosion incubation period of metal was established. Based on model calculations combined with experimental results, the scratched DLC film on 13Cr stainless steel was able to heal within 10–16[Formula: see text]h in NaCl solution with an adsorbent-type corrosion inhibitor. However, the localized corrosion incubation time was 30–40[Formula: see text]h. Healing of the scratched DLC film can be completed before localized corrosion occurs. This model provides a theoretical reference for the scratch-repassivation of inert films in corrosion inhibitors solutions.

Effect of doping and preparation parameter on AC conductivity and dielectric modulus formalism of Al doped DLC thin films

Here, we report the composite effect of aluminum doping on the dielectric response of Diamond-Like Carbon (DLC) thin films. In addition, the contribution from preparation parameters like acetylene flow rate is also considered to understand sample behavior. AC conductivity study shows the existence of a nonlinear increase of conductivity with frequency leading toward the Jump Relaxation Model (JRM). The transition frequency (ft) is observed, which increases with conductivity. The study reveals that dielectric response is influenced by space charge conductivity, prompting us to adopt the modified Debye law. Deviation from ideal Debye behavior is also confirmed in dielectric modulus analysis. The deviation is frequency-dependent, and a higher deviation is observed in the high-frequency region. Plotting of the Master curve shows the presence of different relaxation dynamics in different samples. A current-voltage (I-V) study of different samples is also undertaken, showing higher values (greater than unity) of the ideality factor.