Nanofibrous ZrxTi1-xO2 (x = 0.9–0.2) ceramic materials were produced using a high-yield, free surface alternating field electrospinning (AFES) process (a.k.a. AC-electrospinning) from metal alkoxide precursor solutions. Depending on the precursor composition, the production rates of 4.8–6.4 g/h in terms of the resulting ceramic nanofibers were demonstrated with a single-electrode AFES system. The average diameter of ZrxTi1-xO2 fibers varied in the range of 190–435 nm, depending on the alkoxide/polymer mass ratio in the precursor and annealing temperature. Zr/Ti molar ratio is a key factor that determines the crystallization temperature and phase composition of ZrxTi1-xO2 nanofibers after thermal processing between 600 and 1200 °C, but it has a moderate effect on textural properties of the resulting nanofibers. When the molar fraction of zirconia is > 0.7, the nanofibers are composed primarily of a nanocrystalline titania-rich TiO2–ZrO2 solid solution without the formation of separate TiO2 phase. At zirconia molar fraction of 0.5, stable orthorhombic Zr0.5Ti0.5O2 zirconium titanate structure forms above 680 °C. TiO2 (anatase or rutile) forms as a separate phase in addition to ZrxTi1-xO2 phases when Zr molar fraction is 0.2, depending on the annealing temperature. The results of this study demonstrate that a large variety of nanofibrous ZrO2–TiO2 ceramic materials with tailored compositions can be efficiently prepared for targeted applications by using free-surface AFES and appropriate thermal processing.
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