For photocatalytic remediation of wastewater on an industrial scale, shaping the morphological properties of black TiO2 and reducing energy consumption and related treatment cost (t-cost) are essential. In this study, black TiO2 nanomaterials with four different morphologies—nanoparticles (TNPs), nanowires (TNWs), nanoflowers (TNFs), and nanonails (TNNs)—were produced, and their effectiveness in visible-driven photodegradation of model persistent phenolic compounds (PhCs) was evaluated. For every modification, the amount of energy consumed—primarily electrical energy (EE) and t-cost were estimated. The anatase structure was consistent throughout all the different morphological TiO2 samples, with a range of bandgaps of 2.4–2.93 eV, crystallite sizes of 13.86–18.49 nm, and significantly varying surface areas from 183.76 to 521.58 m2/g. TNFs were the most effective and versatile black TiO2 nanomaterials among the samples, as evidenced by their significantly higher removal efficiency of 77.99 % of total phenols (TPs). Furthermore, after 120 minutes of exposure to visible light, TNFs eliminated 100 % of the individual PhCs, including phenol, Ferrulic acid (FA), caffeic acid (CA), and gallic acid (GA). The TNFs required less than 170 kWh/m3 of EE with an estimated t-cost of less than 8 $/m3 for more than 80 % removal of all PhCs and reducing BOD5 and COD levels of the wastewater by 77.90 and 77.54 %, respectively. The estimated cost of the input materials was 39.52, while the EE cost was 5.045 with a total cost of 44.565 $ for producing 1 kg of the TNFs. Scavenging experiments revealed that the main reactive agents responsible for PhCs degradation were •OH radicals. This study provides evidence that adjusting the morphological characteristics of black TiO2 nanomaterials may be a useful tactic to lower the energy consumption and t-cost of photocatalytic remediation of wastewater contaminated with persistent organic pollutants.
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