ABSTRACT The machining of carbon fiber reinforced polymers (CFRP) is an essential step in converting the near-shape component to its final geometry in the manufacturing chain of CFRP. However, tool wear grows rapidly because of the highly abrasive property of carbon fibers, resulting in surface damage and poor surface roughness. This paper proposed a deep feature transfer learning network for tool wear prediction in milling undirectional (UD) CFRP with new fiber orientation by considering different features. The features are divided into transferable common features about the increase of tool wear and unique features about the distribution of force signals. The proposed method learns the common features of the tool wear progression process from two different historical cutting conditions. The loss calculation and parameters iteration techniques are utilized, which can increase the applicability for different cutting parameters. Besides, the common feature transfer and unique feature learning strategy remain the common features, and learn the unique features about the specific cutting parameters and fiber orientation in new cutting conditions. The effectiveness of the proposed method is experimentally validated with different transfer prediction tasks. The proposed method’s advantages in comparison with other transfer learning and non-transfer learning methods are demonstrated.
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