Abstract As an essential part of the electronic system in electric vehicles (EVs), the automotive auxiliary converter (AAC) connects the batteries and burdens the auxiliary power supply. This paper mainly proposes an online comprehensive health monitoring system for AAC. Firstly, based on the control diagram of the LLC resonant converter, three critical components are emerging, including capacitor, optocoupler, and semiconductor. These components can partly reflect the operation condition of the output loop, feedback loop, and control link, respectively. Then the characteristics parameters of these three components, equivalent series resistance (ESR) of the capacitor, current transfer ratio (CTR) of the optocoupler, and on-resistance of the semiconductor jointly construct the three-dimensional health monitoring vector. Finally, the online monitoring accuracy is verified and the proposed system can thus effectively promote the operation and maintenance of AAC. Furthermore, the online health monitoring system enables a flexible expansion, which can be further customized into different kinds of power converters, showing high applicability and practicality.
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