Abstract A one-pot approach was demonstrated to effectively synthesize cup-stacked carbon nanotubes (CS-CNTs) through carbonization of polypropylene (PP) under the combined catalysis of halogenated compound and NiO at 700 °C. The effect of halogenated compound on the morphology, microstructure, phase structure and thermal stability of the resultant CS-CNTs was studied by scanning electron microscope, transmission electron microscope (TEM), high-resolution TEM, X-ray diffraction, Raman spectroscopy and thermal gravimetric analysis. Long, straight and surface-smooth CS-CNTs with graphene nanosheets oblique to CS-CNT axis at the angle of 21–25° were obtained when a low content of halogenated compound was added. The synergetic catalytic efficiency of combined catalysts in the carbonization of PP into CS-CNTs followed in the sequence: fluorinated compound/NiO ≪ chlorinated compound/NiO
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