In the research project titled Wrapping process for highly fiber-reinforced concrete using the example of a pump sump (WiFaPu), a new production process for components made of short-fiber-reinforced textile-reinforced concrete was developed. The idea of wrapping concrete continuously around a formwork evokes high-level requirements on the workability of concrete while matching reinforcement properties. In this study, the load-bearing behavior of wrappable short-fiber-reinforced textile-reinforced concrete with an uncoated textile reinforcement made of AR-glass is investigated via tensile and bending tests. The concrete inserted into the wrapped layers by casting, laminating or spraying and the short fiber content and warp/weft direction of the uncoated fabric have a major influence on the load-bearing behavior of the tested specimens with regard to the utilized tensile strength and crack spacing. Members produced by inserting the concrete in a spraying or laminating process showed low tensile strength and unsatisfactory cracking patterns in the warp direction of the fabric due to the lacing of rovings, which led to lower matrix penetration. For rovings in the weft direction without lacings, higher utilized tensile strengths and fine crack patterns are observed. The casting of specimens leads to significantly higher utilized textile tensile strengths if the reinforcement is slightly tightened in the formwork. Compacting fine-grained concrete leads to better roving penetration than does the spraying process. The addition of short fibers generally benefits the cracking pattern and partially compensates for the negative effects of the textile weave on the utilized tensile strength as well as on the warp direction of the crack pattern. The load increase in tensile and bending tests is proportional to the increase in short fiber content and fiber length. Finally, the influence of different coatings is examined for another uncoated textile reinforcement made of AR-glass with a more favorable textile weave. The utilized tensile strength of the reinforcement is almost doubled when impregnated with a fine cement suspension and directly installed in the formwork and cast. An impregnation process such as this can also be integrated into the wrapping process.
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