Relithiation is a critical step in the direct recycling process, which is the most promising method for spent LiFeIIPO4 (LFP) batteries recycling. It involves the reduction of FeIIIPO4 (FP) in a Li-ion-rich environment and is generally performed by high-temperature sintering or hydrothermal methods. This study proposes an ambient temperature electrochemical relithiation method in an aqueous solution. It follows a preliminary delithiation step described in our previous publications. The results confirmed that FP can be efficiently relithiated in either Li2SO4 or LiHCO3 electrolyte. The reaction follows mostly a Cottrellian behavior, determined from potentiostatic experiments, indicating that diffusion in solution is a critical mechanism. Application of this electrochemical relithiation process to FP originating from spent LFP resulted in a 96 % relithiation yield at a current efficiency of 91 %. The overall recycling process successfully re-functionalized deeply damaged spent LFP by recovering up to 99 % of the LFP's original discharge capacity, achieving up to 153 mAh g−1 at C/12. Meanwhile, the initial discharge capacity of the re-functionalized LFP at 1C attained 119 mAh g−1, which interestingly increased upon cycling, reaching 131 mAh g−1 after 225 cycles. This increase could be associated with electrochemical activation promoted by cycling-induced LFP crystal annealing and/or by electrochemical milling.
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